Severity
Moderate
ModerateActive
CPSC recall · Reported May 16, 2002
CPSC, Fitness Quest Inc. Announce Recall of "Total Gym" Exercise Machines
The handles on these exercise machines can detach during use and the cable attached to the handles can break, resulting in injury to the user.
Compiled from official public sources by the editorial team.
Verify with CPSC →
The CPSC recalled The recall involves the Total Gym® 1000 and the Total Gym® Pro model exercisers with seri… - a moderate-severity action.
CPSC, Fitness Quest Inc. Announce Recall of "Total Gym" Exercise Machines was recalled and listed by the CPSC in May 16, 2002. Reason: The handles on these exercise machines can detach during use and the cable attached to the handles can break,…. Remedy: Consumers should stop using these exercisers immediately and contact Fitness Quest to ord…. Verify recall #02160 with the CPSC before acting.
The recall
issued this moderate-severity CPSC recall-The handles on these exercise machines can detach during use and the cable attached to the handles can break,….
- Moderate
- severity level
- May 16, 2002
- reported
Sourced from official CPSC enforcement records. Verify recall #02160 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.
Recall Insight
This CPSC action (record #02160) was formally reported on May 16, 2002. It is classified under Moderate severity, with a current status of Active. The recalling firm is not specified in the federal record. Federal records list the affected scope as About 310,000.
The documented reason for this recall is: The handles on these exercise machines can detach during use and the cable attached to the handles can break, resulting in injury to the user. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should stop using these exercisers immediately and contact Fitness Quest to order a free repair kit. - consumers holding this product should act on that instruction rather than relying on general guidance.
Within the same product category the archive holds 6 closely related recalls, 6 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.
Electronics recalls over time
Where this recall sits in its category - 609 electronics recalls on record
Of 101,704 recalls in the database, 24,878 are high severity, 72,426 moderate, and 4,400 low. This recall is classified moderate severity.
Counts reflect market size and reporting activity, not inherent danger, we do not rank products by risk from raw recall volume.
Affected scope
About 310,000
Related Recalls
6
6 from same agency
Product description
The recall involves the Total Gym® 1000 and the Total Gym® Pro model exercisers with serial numbers DK000001 through DK129350, models with the serial number prefixes XO or SM, and models without serial numbers. The serial number is located on the underside of the machine's glide board. The glide board rolls on an inclined track as the user pulls the hand cords or pushes at the base. These exercisers were manufactured in Taiwan, Thailand, and China. Total Gym models sold on television infomercials are not included in this recall.
Reason for recall
The handles on these exercise machines can detach during use and the cable attached to the handles can break, resulting in injury to the user.
Remedy, what to do
Consumers should stop using these exercisers immediately and contact Fitness Quest to order a free repair kit.
Recall Profile
| Attribute | Value |
|---|---|
| Agency | U.S. Consumer Product Safety Commission |
| Severity class | Moderate |
| Status | Active |
| Recall number | 02160 |
| Date reported | May 16, 2002 |
| Date initiated | May 16, 2002 |
| Recalling firm | Not disclosed |
| Affected scope | About 310,000 |
| Distribution | Not disclosed |
| Official source | CPSC notice → |
Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.
What to do with this recall
Consumers should stop using these exercisers immediately and contact Fitness Quest to order a free repair kit.
- Check the recall number (02160) and product description against the item you own. Search the archive
- Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
- Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next
This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.
Frequently Asked Questions
What product was recalled? ▼
The recall involves the Total Gym® 1000 and the Total Gym® Pro model exercisers with serial numbers DK000001 through DK129350, models with the serial number prefixes XO or SM, and models without serial numbers. The serial number is located on the underside of the machine's glide board. The glide board rolls on an inclined track as the user pulls the hand cords or pushes at the base. These exercisers were manufactured in Taiwan, Thailand, and China. Total Gym models sold on television infomercials are not included in this recall.. Units affected: About 310,000.
Why was this product recalled? ▼
The handles on these exercise machines can detach during use and the cable attached to the handles can break, resulting in injury to the user.
What should consumers do? ▼
Consumers should stop using these exercisers immediately and contact Fitness Quest to order a free repair kit.
Which agency issued this recall? ▼
This recall was issued by the CPSC on May 16, 2002. Severity: Moderate. Recall number: 02160.
How do I check if my product is affected by a recall? ▼
Check the product description and recall number (02160) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product? ▼
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.
Nearby Recalls in This Category
Other recalls in the same product category, useful for spotting patterns across the same defect class or manufacturer.
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Every figure on PlainRecalls is rendered directly from official FDA, CPSC and NHTSA recall records, no number is typed in by an editor. This recall: CPSC, reported May 16, 2002. Severity classes follow each agency's own taxonomy (FDA Class I/II/III; CPSC and NHTSA by hazard type), and related-recall context is computed across the full archive. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of July 2026.