PlainRecalls

CPSC, Marshall Gas Controls Announce Recall of LP-Gas Regulators Used on Gas Grills

Reported: September 25, 2003 Initiated: September 25, 2003 #03196 35,000 units

Marshall Gas Controls, a division of S.H. Leggitt Company, of San Marcos, Texas issued this CPSC recall on September 25, 2003. Classified as Moderate severity. Approximately 35,000 units are affected. The recall was issued because: Some of these regulators were assembled with an undersized seat disc that could become dislodged and leak propane gas. …. This recall notice is sourced from official CPSC enforcement records. Below you will find the complete product description, hazard information, remedy instructions, and related recalls from the same manufacturer or product category.

Recall Insight

This CPSC action (record #03196) was formally reported on September 25, 2003. It is classified under Moderate severity, with a current status of Active. Marshall Gas Controls, a division of S.H. Leggitt Company, of San Marcos, Texas is listed as the recalling firm. Federal records indicate 35,000 units are affected.

The documented reason for this recall is: Some of these regulators were assembled with an undersized seat disc that could become dislodged and leak propane gas. Propane gas is highly flammable and could ignite, causing a fire or explosion. Consumers should imme… Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should immediately close the valve on the service cylinder if LP-gas leakage is detected and contact the Grill Service Center to receive a free replacement regulator. — consumers holding this product should act on that instruction rather than relying on general guidance.

To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC, NHTSA and USDA FSIS going back to 1995. Within the same product category, the database holds 6 closely related recalls, of which 6 were also issued by CPSC. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 23 years old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.

Recall Distribution by Severity Class

Severity1Class I (Critical)Class II (Moderate)Class III (Low)
Recall Distribution by Severity Class

Severity

Moderate

Units Affected

35,000

Related Recalls

6

6 from same agency

Product Description

These low-pressure regulators control petroleum gas pressure in gas grills. The regulators are used with Char-Broil®, Kenmore® and Thermos® brand gas grills. There are two model gas regulators involved in the recall. Model 451 is a single outlet regulator used on grills with traditional burners in the main box. Model 452 is a dual outlet regulator used on grills with a side burner adjacent to the main box. The regulators have date codes printed on the valve body. Date codes included in the recall are 13-03/03-13, 14-03/03-14, 15-03/03-15, 16-03/03-16, 17-03/03-17 and 18-03/03-18. Brand Model Model Number CHAR-BROIL® "Quick Set" 463531503 463531703 463631703 463713303 463728403 463731803 "Big Easy" 463823303 463826803 "Patio Caddie" 475496003 KENMORE® "Wide Body""Diamond Flame" 415.162020 415.162040 415.16206 0415.162050 THERMOS® "Quick Set" 461631603 461631903 461633803 461733803

Reason for Recall

Some of these regulators were assembled with an undersized seat disc that could become dislodged and leak propane gas. Propane gas is highly flammable and could ignite, causing a fire or explosion. Consumers should immediately close the valve on the service cylinder if LP-Gas leakage is detected.

Remedy

Consumers should immediately close the valve on the service cylinder if LP-gas leakage is detected and contact the Grill Service Center to receive a free replacement regulator.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 03196
Date reported September 25, 2003
Date initiated September 25, 2003
Recalling firm Marshall Gas Controls, a division of S.H. Leggitt Company, of San Marcos, Texas
Units affected 35,000
Distribution Not disclosed

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

35,000 units affected — limited or regional distribution scale.

Regional (<10K units)
Multi-state (10K – 100K units) ✓ This recall
Large-scale (100K – 1M units)
Massive (≥1M units)

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

Frequently Asked Questions

What product was recalled?
These low-pressure regulators control petroleum gas pressure in gas grills. The regulators are used with Char-Broil®, Kenmore® and Thermos® brand gas grills. There are two model gas regulators involved in the recall. Model 451 is a single outlet regulator used on grills with traditional burners in the main box. Model 452 is a dual outlet regulator used on grills with a side burner adjacent to the main box. The regulators have date codes printed on the valve body. Date codes included in the recall are 13-03/03-13, 14-03/03-14, 15-03/03-15, 16-03/03-16, 17-03/03-17 and 18-03/03-18. Brand Model Model Number CHAR-BROIL® "Quick Set" 463531503 463531703 463631703 463713303 463728403 463731803 "Big Easy" 463823303 463826803 "Patio Caddie" 475496003 KENMORE® "Wide Body""Diamond Flame" 415.162020 415.162040 415.16206 0415.162050 THERMOS® "Quick Set" 461631603 461631903 461633803 461733803. Recalled by Marshall Gas Controls, a division of S.H. Leggitt Company, of San Marcos, Texas. Units affected: 35,000.
Why was this product recalled?
Some of these regulators were assembled with an undersized seat disc that could become dislodged and leak propane gas. Propane gas is highly flammable and could ignite, causing a fire or explosion. Consumers should immediately close the valve on the service cylinder if LP-Gas leakage is detected.
What should consumers do?
Consumers should immediately close the valve on the service cylinder if LP-gas leakage is detected and contact the Grill Service Center to receive a free replacement regulator.
Which agency issued this recall?
This recall was issued by the CPSC on September 25, 2003. Severity: Moderate. Recall number: 03196.
How do I check if my product is affected by a recall?
Check the product description and recall number (03196) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Recall Context

Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.

Nearby Recalls in This Category

Other recalls in the same product category — useful for spotting patterns across the same defect class or manufacturer.

Compare this recall with Electrolux Group Recalls Frigidaire Gas Ranges Due to Burn … →

Data Sources

Data as of 2025. Source: FDA, CPSC, NHTSA, USDA FSIS federal recall databases.

  • Source: FDA — Food and Drug Administration, openFDA Enforcement API (food, drug, and medical device recalls)
  • Source: CPSC — Consumer Product Safety Commission Recalls API (consumer product recalls and hazards)
  • Source: NHTSA — National Highway Traffic Safety Administration Recalls API (vehicle safety recalls)
  • Source: USDA FSIS — Food Safety and Inspection Service (meat, poultry, and egg product recalls)

Recall information is sourced from official federal agency databases. Always verify recall details with the issuing agency for the most current status. This information is for research and awareness purposes only.

All federal data sources used on this page

Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).