Severity
Moderate
ModerateActive
CPSC recall · Reported September 25, 2003
CPSC, Marshall Gas Controls Announce Recall of LP-Gas Regulators Used on Gas Grills
Some of these regulators were assembled with an undersized seat disc that could become dislodged and leak propane gas. Propane gas is highly flammable and could ignite, causing a …
Compiled from official public sources by the editorial team.
Verify with CPSC →
Marshall Gas Controls, a division of S.h. Leggitt Company, of San Marcos, Texas recalled These low-pressure regulators control petroleum gas pressure in gas grills. The regulator… - a moderate-severity action.
CPSC, Marshall Gas Controls Announce Recall of LP-Gas Regulators Used on Gas Grills was recalled by Marshall Gas Controls, a division of S.h. Leggitt Company, of San Marcos, Texas in September 25, 2003. Reason: Some of these regulators were assembled with an undersized seat disc that could become dislodged and leak pro…. Remedy: Consumers should immediately close the valve on the service cylinder if LP-gas leakage is…. Verify recall #03196 with the CPSC before acting.
The recall
Marshall Gas Controls, a division of S.h. Leggitt Company, of San Marcos, Texas issued this moderate-severity CPSC recall-Some of these regulators were assembled with an undersized seat disc that could become dislodged and leak pro….
- Moderate
- severity level
- 35K units
- affected scope
- September 25, 2003
- reported
Sourced from official CPSC enforcement records. Verify recall #03196 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.
Recall Insight
This CPSC action (record #03196) was formally reported on September 25, 2003. It is classified under Moderate severity, with a current status of Active. Marshall Gas Controls, a division of S.h. Leggitt Company, of San Marcos, Texas is listed as the recalling firm. Federal records list the affected scope as 35,000.
The documented reason for this recall is: Some of these regulators were assembled with an undersized seat disc that could become dislodged and leak propane gas. Propane gas is highly flammable and could ignite, causing a fire or explosion. Consumers should imme… Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should immediately close the valve on the service cylinder if LP-gas leakage is detected and contact the Grill Service Center to receive a free replacement regulator. - consumers holding this product should act on that instruction rather than relying on general guidance.
Within the same product category the archive holds 6 closely related recalls, 6 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.
Household Products recalls over time
Where this recall sits in its category - 3,056 household products recalls on record
Of 101,704 recalls in the database, 24,878 are high severity, 72,426 moderate, and 4,400 low. This recall is classified moderate severity.
Counts reflect market size and reporting activity, not inherent danger, we do not rank products by risk from raw recall volume.
Affected scope
35,000
Related Recalls
6
6 from same agency
Product description
These low-pressure regulators control petroleum gas pressure in gas grills. The regulators are used with Char-Broil®, Kenmore® and Thermos® brand gas grills. There are two model gas regulators involved in the recall. Model 451 is a single outlet regulator used on grills with traditional burners in the main box. Model 452 is a dual outlet regulator used on grills with a side burner adjacent to the main box. The regulators have date codes printed on the valve body. Date codes included in the recall are 13-03/03-13, 14-03/03-14, 15-03/03-15, 16-03/03-16, 17-03/03-17 and 18-03/03-18. Brand Model Model Number CHAR-BROIL® "Quick Set" 463531503 463531703 463631703 463713303 463728403 463731803 "Big Easy" 463823303 463826803 "Patio Caddie" 475496003 KENMORE® "Wide Body""Diamond Flame" 415.162020 415.162040 415.16206 0415.162050 THERMOS® "Quick Set" 461631603 461631903 461633803 461733803
Reason for recall
Some of these regulators were assembled with an undersized seat disc that could become dislodged and leak propane gas. Propane gas is highly flammable and could ignite, causing a fire or explosion. Consumers should immediately close the valve on the service cylinder if LP-Gas leakage is detected.
Remedy, what to do
Consumers should immediately close the valve on the service cylinder if LP-gas leakage is detected and contact the Grill Service Center to receive a free replacement regulator.
Recall Profile
| Attribute | Value |
|---|---|
| Agency | U.S. Consumer Product Safety Commission |
| Severity class | Moderate |
| Status | Active |
| Recall number | 03196 |
| Date reported | September 25, 2003 |
| Date initiated | September 25, 2003 |
| Recalling firm | Marshall Gas Controls, a division of S.h. Leggitt Company, of San Marcos, Texas |
| Affected scope | 35,000 |
| Distribution | Not disclosed |
| Official source | CPSC notice → |
Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.
What to do with this recall
Consumers should immediately close the valve on the service cylinder if LP-gas leakage is detected and contact the Grill Service …
- Check the recall number (03196) and product description against the item you own. Search the archive
- Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
- Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next
This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.
Frequently Asked Questions
What product was recalled? ▼
These low-pressure regulators control petroleum gas pressure in gas grills. The regulators are used with Char-Broil®, Kenmore® and Thermos® brand gas grills. There are two model gas regulators involved in the recall. Model 451 is a single outlet regulator used on grills with traditional burners in the main box. Model 452 is a dual outlet regulator used on grills with a side burner adjacent to the main box. The regulators have date codes printed on the valve body. Date codes included in the recall are 13-03/03-13, 14-03/03-14, 15-03/03-15, 16-03/03-16, 17-03/03-17 and 18-03/03-18. Brand Model Model Number CHAR-BROIL® "Quick Set" 463531503 463531703 463631703 463713303 463728403 463731803 "Big Easy" 463823303 463826803 "Patio Caddie" 475496003 KENMORE® "Wide Body""Diamond Flame" 415.162020 415.162040 415.16206 0415.162050 THERMOS® "Quick Set" 461631603 461631903 461633803 461733803. Recalled by Marshall Gas Controls, a division of S.h. Leggitt Company, of San Marcos, Texas. Units affected: 35,000.
Why was this product recalled? ▼
Some of these regulators were assembled with an undersized seat disc that could become dislodged and leak propane gas. Propane gas is highly flammable and could ignite, causing a fire or explosion. Consumers should immediately close the valve on the service cylinder if LP-Gas leakage is detected.
What should consumers do? ▼
Consumers should immediately close the valve on the service cylinder if LP-gas leakage is detected and contact the Grill Service Center to receive a free replacement regulator.
Which agency issued this recall? ▼
This recall was issued by the CPSC on September 25, 2003. Severity: Moderate. Recall number: 03196.
How do I check if my product is affected by a recall? ▼
Check the product description and recall number (03196) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product? ▼
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.
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Other recalls in the same product category, useful for spotting patterns across the same defect class or manufacturer.
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Every figure on PlainRecalls is rendered directly from official FDA, CPSC and NHTSA recall records, no number is typed in by an editor. This recall: CPSC, reported September 25, 2003. Severity classes follow each agency's own taxonomy (FDA Class I/II/III; CPSC and NHTSA by hazard type), and related-recall context is computed across the full archive. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of July 2026.