CPSC, Polaris Industries Inc. Announce Recall of Polaris Xpedition 325, Trail Boss 325, and Magnum 325 ATVs

The ATVs may have loose or leaking oil cooler line clamps, that can release hot pressurized oil. This may lead to thermal burns, to engine failure due to oil pressure loss and, in…

Recall #: 03536
Affected scope: About 56,000

Compiled from official public sources by the publisher. · Updated September 2026

Verify with CPSC →

View my saved recalls

Polaris Industries Inc., of Minneapolis, Minn. recalled These products are 4-wheeled vehicles intended for use in off-road areas..

CPSC, Polaris Industries Inc. Announce Recall of Polaris Xpedition 325, Trail Boss 325, a… was recalled by Polaris Industries Inc., of Minneapolis, Minn. in April 15, 2003. Reason: The ATVs may have loose or leaking oil cooler line clamps, that can release hot pressurized oil. This may lea…. Remedy: If consumers have not had this work already performed, they should stop using these vehic…. Verify recall #03536 with the CPSC before acting.

The recall

Polaris Industries Inc., of Minneapolis, Minn. issued this CPSC recall-The ATVs may have loose or leaking oil cooler line clamps, that can release hot pressurized oil. This may lea….

None
agency class: April 15, 2003
reported

Sourced from official CPSC enforcement records. Verify recall #03536 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.

Recall Insight

This recall's affected scope, documented in the Recall Profile below, stays within a single-region or limited-distribution footprint. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. Consumers holding this product should act on the agency's documented remedy above rather than relying on general guidance.

Within the same product category the archive holds 6 closely related recalls, 3 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.

Product description

These products are 4-wheeled vehicles intended for use in off-road areas.

Reason for recall

The ATVs may have loose or leaking oil cooler line clamps, that can release hot pressurized oil. This may lead to thermal burns, to engine failure due to oil pressure loss and, in rare circumstances, could cause a vehicle fire.

Remedy, what to do

If consumers have not had this work already performed, they should stop using these vehicles immediately and contact their local Polaris dealer to schedule an appointment for a free repair.

Recall Profile

Structured summary of the CPSC recall record
Attribute	Value
Agency	U.S. Consumer Product Safety Commission
Severity class	Not classified by agency
Status	Active
Recall number	03536
Date reported	April 15, 2003
Date initiated	April 15, 2003
Recalling firm	Polaris Industries Inc., of Minneapolis, Minn.
Affected scope	About 56,000
Distribution	Not disclosed
Official source	CPSC notice →

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

What to do with this recall

If consumers have not had this work already performed, they should stop using these vehicles immediately and contact their local …

Check the recall number (03536) and product description against the item you own. Search the archive
Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next

This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.

Frequently Asked Questions

What product was recalled? ▼

These products are 4-wheeled vehicles intended for use in off-road areas.. Recalled by Polaris Industries Inc., of Minneapolis, Minn.. Units affected: About 56,000.

Why was this product recalled? ▼

What should consumers do? ▼

If consumers have not had this work already performed, they should stop using these vehicles immediately and contact their local Polaris dealer to schedule an appointment for a free repair.

Which agency issued this recall? ▼

This recall was issued by the CPSC on April 15, 2003. CPSC does not publish a hazard classification for this recall. Recall number: 03536.

How do I report an injury from a recalled product? ▼

Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Nationwide recalls with similar severity or category timing

Consumer-product notices outside this firm and state, matched by severity timing and product category.

Similar severity · nearest report date

Same archive severity grade, closest by report date among other firms and states.

CPSC, Playskool Announce Recall of Magic … 2003-04-15 CPSC, BJ's Wholesale Club, Inc. Announce … 2003-04-15 CPSC, Thomson Announce Recall of Home Ent… 2003-04-17 CPSC, Dynacraft Industries Inc. Announce … 2003-04-17

Similar Vehicles · nearest report date

Same product category, closest by report date among other firms and states (deduped against the severity set).

LAND ROVER 2003: VEHICLE SPEED CONTROL:CA… 2003-04-14 TOYOTA 2003: FUEL SYSTEM, GASOLINE 2003-04-14 LINCOLN 2000: AIR BAGS:FRONTAL 2003-04-09 SUBARU 2000-2003: SUSPENSION:REAR 2003-04-22

Compare this recall with KTM North America Recalls Off-Road Motorcycles Due to Risk … → · All Vehicles recalls

This recall: CPSC, reported April 15, 2003. Severity classes follow each agency's own taxonomy; related-recall context is computed across the full archive.

Methodology · Corrections · Archive as of August 2026