Severity
Moderate
ModerateActive
CPSC recall · Reported May 13, 2003
CPSC, Weil-McLain Announce Recall of Ultra 155 & 230 Gas Boilers
Weil-McLain has determined that the gas valve mounting screws on the recalled boilers may have not been fully tightened during the assembly process and may have come loose in tran…
Compiled from official public sources by the editorial team.
Verify with CPSC →
The Weil-McLain Company, of Michigan City, Ind. recalled The Ultra 155 & Ultra 230 Gas Boilers are condensing high-efficient gas-fired boilers for… - a moderate-severity action.
CPSC, Weil-McLain Announce Recall of Ultra 155 & 230 Gas Boilers was recalled by The Weil-McLain Company, of Michigan City, Ind. in May 13, 2003. Reason: Weil-McLain has determined that the gas valve mounting screws on the recalled boilers may have not been fully…. Remedy: Weil-McLain is providing distributors and installers with a "Safety Notice" package for e…. Verify recall #03540 with the CPSC before acting.
The recall
The Weil-McLain Company, of Michigan City, Ind. issued this moderate-severity CPSC recall-Weil-McLain has determined that the gas valve mounting screws on the recalled boilers may have not been fully….
- Moderate
- severity level
- 2K units
- affected scope
- May 13, 2003
- reported
Sourced from official CPSC enforcement records. Verify recall #03540 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.
Recall Insight
This CPSC action (record #03540) was formally reported on May 13, 2003. It is classified under Moderate severity, with a current status of Active. The Weil-McLain Company, of Michigan City, Ind. is listed as the recalling firm. Federal records list the affected scope as 1,700.
The documented reason for this recall is: Weil-McLain has determined that the gas valve mounting screws on the recalled boilers may have not been fully tightened during the assembly process and may have come loose in transportation. Weil-McLain is concerned tha… Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Weil-McLain is providing distributors and installers with a "Safety Notice" package for each boiler containing instructions, replacement screws and a reimbursement form. Installers are also asked to … - consumers holding this product should act on that instruction rather than relying on general guidance.
Within the same product category the archive holds 6 closely related recalls, 6 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.
Household Products recalls over time
Where this recall sits in its category - 3,056 household products recalls on record
Of 101,704 recalls in the database, 24,878 are high severity, 72,426 moderate, and 4,400 low. This recall is classified moderate severity.
Counts reflect market size and reporting activity, not inherent danger, we do not rank products by risk from raw recall volume.
Affected scope
1,700
Related Recalls
6
6 from same agency
Product description
The Ultra 155 & Ultra 230 Gas Boilers are condensing high-efficient gas-fired boilers for space heating. They have 93% operating efficiency and use a cast aluminum, mono block heat exchanger packaged in a glossy silver/flat black jacket.
Reason for recall
Weil-McLain has determined that the gas valve mounting screws on the recalled boilers may have not been fully tightened during the assembly process and may have come loose in transportation. Weil-McLain is concerned that loose gas fittings could result in leaking gas, fire and/or explosions, that could cause bodily injuries or property damage.
Remedy, what to do
Weil-McLain is providing distributors and installers with a "Safety Notice" package for each boiler containing instructions, replacement screws and a reimbursement form. Installers are also asked to tighten the gas valve union. Installers will be reimbursed $50 for each boiler they inspect.
Recall Profile
| Attribute | Value |
|---|---|
| Agency | U.S. Consumer Product Safety Commission |
| Severity class | Moderate |
| Status | Active |
| Recall number | 03540 |
| Date reported | May 13, 2003 |
| Date initiated | May 13, 2003 |
| Recalling firm | The Weil-McLain Company, of Michigan City, Ind. |
| Affected scope | 1,700 |
| Distribution | Not disclosed |
| Official source | CPSC notice → |
Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.
What to do with this recall
Weil-McLain is providing distributors and installers with a "Safety Notice" package for each boiler containing instructions, repl…
- Check the recall number (03540) and product description against the item you own. Search the archive
- Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
- Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next
This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.
Frequently Asked Questions
What product was recalled? ▼
The Ultra 155 & Ultra 230 Gas Boilers are condensing high-efficient gas-fired boilers for space heating. They have 93% operating efficiency and use a cast aluminum, mono block heat exchanger packaged in a glossy silver/flat black jacket.. Recalled by The Weil-McLain Company, of Michigan City, Ind.. Units affected: 1,700.
Why was this product recalled? ▼
Weil-McLain has determined that the gas valve mounting screws on the recalled boilers may have not been fully tightened during the assembly process and may have come loose in transportation. Weil-McLain is concerned that loose gas fittings could result in leaking gas, fire and/or explosions, that could cause bodily injuries or property damage.
What should consumers do? ▼
Weil-McLain is providing distributors and installers with a "Safety Notice" package for each boiler containing instructions, replacement screws and a reimbursement form. Installers are also asked to tighten the gas valve union. Installers will be reimbursed $50 for each boiler they inspect.
Which agency issued this recall? ▼
This recall was issued by the CPSC on May 13, 2003. Severity: Moderate. Recall number: 03540.
How do I check if my product is affected by a recall? ▼
Check the product description and recall number (03540) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product? ▼
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.
Nearby Recalls in This Category
Other recalls in the same product category, useful for spotting patterns across the same defect class or manufacturer.
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Every figure on PlainRecalls is rendered directly from official FDA, CPSC and NHTSA recall records, no number is typed in by an editor. This recall: CPSC, reported May 13, 2003. Severity classes follow each agency's own taxonomy (FDA Class I/II/III; CPSC and NHTSA by hazard type), and related-recall context is computed across the full archive. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of July 2026.