PlainRecalls

CPSC, Weil-McLain Announce Recall of Ultra 155 & 230 Gas Boilers

Reported: May 13, 2003 Initiated: May 13, 2003 #03540 1,700 units

The Weil-McLain Company, of Michigan City, Ind. issued this CPSC recall on May 13, 2003. Classified as Moderate severity. Approximately 1,700 units are affected. The recall was issued because: Weil-McLain has determined that the gas valve mounting screws on the recalled boilers may have not been fully tightened…. This recall notice is sourced from official CPSC enforcement records. Below you will find the complete product description, hazard information, remedy instructions, and related recalls from the same manufacturer or product category.

Recall Insight

This CPSC action (record #03540) was formally reported on May 13, 2003. It is classified under Moderate severity, with a current status of Active. The Weil-McLain Company, of Michigan City, Ind. is listed as the recalling firm. Federal records indicate 1,700 units are affected.

The documented reason for this recall is: Weil-McLain has determined that the gas valve mounting screws on the recalled boilers may have not been fully tightened during the assembly process and may have come loose in transportation. Weil-McLain is concerned tha… Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Weil-McLain is providing distributors and installers with a "Safety Notice" package for each boiler containing instructions, replacement screws and a reimbursement form. Installers are also asked to … — consumers holding this product should act on that instruction rather than relying on general guidance.

To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC, NHTSA and USDA FSIS going back to 1995. Within the same product category, the database holds 6 closely related recalls, of which 6 were also issued by CPSC. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 23 years old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.

Recall Distribution by Severity Class

Severity1Class I (Critical)Class II (Moderate)Class III (Low)
Recall Distribution by Severity Class

Severity

Moderate

Units Affected

1,700

Related Recalls

6

6 from same agency

Product Description

The Ultra 155 & Ultra 230 Gas Boilers are condensing high-efficient gas-fired boilers for space heating. They have 93% operating efficiency and use a cast aluminum, mono block heat exchanger packaged in a glossy silver/flat black jacket.

Reason for Recall

Weil-McLain has determined that the gas valve mounting screws on the recalled boilers may have not been fully tightened during the assembly process and may have come loose in transportation. Weil-McLain is concerned that loose gas fittings could result in leaking gas, fire and/or explosions, that could cause bodily injuries or property damage.

Remedy

Weil-McLain is providing distributors and installers with a "Safety Notice" package for each boiler containing instructions, replacement screws and a reimbursement form. Installers are also asked to tighten the gas valve union. Installers will be reimbursed $50 for each boiler they inspect.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 03540
Date reported May 13, 2003
Date initiated May 13, 2003
Recalling firm The Weil-McLain Company, of Michigan City, Ind.
Units affected 1,700
Distribution Not disclosed

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

1,700 units affected — limited or regional distribution scale.

Regional (<10K units) ✓ This recall
Multi-state (10K – 100K units)
Large-scale (100K – 1M units)
Massive (≥1M units)

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

Frequently Asked Questions

What product was recalled?
The Ultra 155 & Ultra 230 Gas Boilers are condensing high-efficient gas-fired boilers for space heating. They have 93% operating efficiency and use a cast aluminum, mono block heat exchanger packaged in a glossy silver/flat black jacket.. Recalled by The Weil-McLain Company, of Michigan City, Ind.. Units affected: 1,700.
Why was this product recalled?
Weil-McLain has determined that the gas valve mounting screws on the recalled boilers may have not been fully tightened during the assembly process and may have come loose in transportation. Weil-McLain is concerned that loose gas fittings could result in leaking gas, fire and/or explosions, that could cause bodily injuries or property damage.
What should consumers do?
Weil-McLain is providing distributors and installers with a "Safety Notice" package for each boiler containing instructions, replacement screws and a reimbursement form. Installers are also asked to tighten the gas valve union. Installers will be reimbursed $50 for each boiler they inspect.
Which agency issued this recall?
This recall was issued by the CPSC on May 13, 2003. Severity: Moderate. Recall number: 03540.
How do I check if my product is affected by a recall?
Check the product description and recall number (03540) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Recall Context

Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.

Nearby Recalls in This Category

Other recalls in the same product category — useful for spotting patterns across the same defect class or manufacturer.

Compare this recall with Electrolux Group Recalls Frigidaire Gas Ranges Due to Burn … →

Data Sources

Data as of 2025. Source: FDA, CPSC, NHTSA, USDA FSIS federal recall databases.

  • Source: FDA — Food and Drug Administration, openFDA Enforcement API (food, drug, and medical device recalls)
  • Source: CPSC — Consumer Product Safety Commission Recalls API (consumer product recalls and hazards)
  • Source: NHTSA — National Highway Traffic Safety Administration Recalls API (vehicle safety recalls)
  • Source: USDA FSIS — Food Safety and Inspection Service (meat, poultry, and egg product recalls)

Recall information is sourced from official federal agency databases. Always verify recall details with the issuing agency for the most current status. This information is for research and awareness purposes only.

All federal data sources used on this page

Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).