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CPSC recall · Reported November 12, 2003

CPSC, Polaris Industries Inc. Announce Recall of ATVs

Damage to the fuel tank grommet can cause a fuel leak, posing a serious fire hazard to consumers.

Recall #
04509
Affected scope
14,000
Compiled from official public sources by the editorial team.
Verify with CPSC →
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Polaris Industries Inc., of Minneapolis, Minn. recalled The recall involves the Polaris model year 2003 and 2004 Magnum 330 4x4 and Magnum 330 Mo… - a moderate-severity action.

CPSC, Polaris Industries Inc. Announce Recall of ATVs was recalled by Polaris Industries Inc., of Minneapolis, Minn. in November 12, 2003. Reason: Damage to the fuel tank grommet can cause a fuel leak, posing a serious fire hazard to consumers.. Remedy: Consumers should stop using these ATVs immediately. Polaris will notify all consumers wit…. Verify recall #04509 with the CPSC before acting.

The recall

Polaris Industries Inc., of Minneapolis, Minn. issued this moderate-severity CPSC recall-Damage to the fuel tank grommet can cause a fuel leak, posing a serious fire hazard to consumers..

Moderate
severity level
14K units
affected scope
November 12, 2003
reported

Sourced from official CPSC enforcement records. Verify recall #04509 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.

Recall Insight

This CPSC action (record #04509) was formally reported on November 12, 2003. It is classified under Moderate severity, with a current status of Active. Polaris Industries Inc., of Minneapolis, Minn. is listed as the recalling firm. Federal records list the affected scope as 14,000.

The documented reason for this recall is: Damage to the fuel tank grommet can cause a fuel leak, posing a serious fire hazard to consumers. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should stop using these ATVs immediately. Polaris will notify all consumers with the recalled models and will arrange for a free repair from their dealership or an authorized service center. - consumers holding this product should act on that instruction rather than relying on general guidance.

Within the same product category the archive holds 6 closely related recalls, 6 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.

Household Products recalls over time

Where this recall sits in its category - 3,056 household products recalls on record

50100150200250 20052008201120142017202020232026 115
Severity2487872426High severity (most serious)Moderate severityLow severity
Where this recall sits in the database

Of 101,704 recalls in the database, 24,878 are high severity, 72,426 moderate, and 4,400 low. This recall is classified moderate severity.

Counts reflect market size and reporting activity, not inherent danger, we do not rank products by risk from raw recall volume.

Severity

Moderate

Affected scope

14,000

Related Recalls

6

6 from same agency

Product description

The recall involves the Polaris model year 2003 and 2004 Magnum 330 4x4 and Magnum 330 Mossy Oak ATVs and model year 2004 Magnum 330 2x4, Trail Boss 330, ATP 330, and ATP 500 ATVs. The recalled ATVs have the following model numbers, which can be found on the certification decal located on the front center body panel: A03CD32(AA)(AC), A04CD32(AA)(AB)(AC), A04CB32(AA)(FC), A04CA32(AA)(AB), A04JD32AA, and A04JD50(AA)(AB)(CA). The name "Polaris" is prominently displayed on the right and left side of the seat and/or on the side body panels.

Reason for recall

Damage to the fuel tank grommet can cause a fuel leak, posing a serious fire hazard to consumers.

Remedy, what to do

Consumers should stop using these ATVs immediately. Polaris will notify all consumers with the recalled models and will arrange for a free repair from their dealership or an authorized service center.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 04509
Date reported November 12, 2003
Date initiated November 12, 2003
Recalling firm Polaris Industries Inc., of Minneapolis, Minn.
Affected scope 14,000
Distribution Not disclosed
Official source CPSC notice →

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

14,000 units affected - limited or regional distribution scale.

Regional (<10K units) -
Multi-state (10K – 100K units) ✓ This recall
Large-scale (100K – 1M units) -
Massive (≥1M units) -

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

What to do with this recall

Consumers should stop using these ATVs immediately. Polaris will notify all consumers with the recalled models and will arrange f…

  • Check the recall number (04509) and product description against the item you own. Search the archive
  • Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
  • Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next

This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.

Frequently Asked Questions

What product was recalled?
The recall involves the Polaris model year 2003 and 2004 Magnum 330 4x4 and Magnum 330 Mossy Oak ATVs and model year 2004 Magnum 330 2x4, Trail Boss 330, ATP 330, and ATP 500 ATVs. The recalled ATVs have the following model numbers, which can be found on the certification decal located on the front center body panel: A03CD32(AA)(AC), A04CD32(AA)(AB)(AC), A04CB32(AA)(FC), A04CA32(AA)(AB), A04JD32AA, and A04JD50(AA)(AB)(CA). The name "Polaris" is prominently displayed on the right and left side of the seat and/or on the side body panels.. Recalled by Polaris Industries Inc., of Minneapolis, Minn.. Units affected: 14,000.
Why was this product recalled?
Damage to the fuel tank grommet can cause a fuel leak, posing a serious fire hazard to consumers.
What should consumers do?
Consumers should stop using these ATVs immediately. Polaris will notify all consumers with the recalled models and will arrange for a free repair from their dealership or an authorized service center.
Which agency issued this recall?
This recall was issued by the CPSC on November 12, 2003. Severity: Moderate. Recall number: 04509.
How do I check if my product is affected by a recall?
Check the product description and recall number (04509) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

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Every figure on PlainRecalls is rendered directly from official FDA, CPSC and NHTSA recall records, no number is typed in by an editor. This recall: CPSC, reported November 12, 2003. Severity classes follow each agency's own taxonomy (FDA Class I/II/III; CPSC and NHTSA by hazard type), and related-recall context is computed across the full archive. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of July 2026.