PlainRecalls

CPSC, Specialized Announce Recall of Brake Rotors On Mountain Bikes

Reported: December 10, 2003 Initiated: December 10, 2003 #04522 250 units

Specialized Bicycle Components Inc., Morgan Hill, Calif. issued this CPSC recall on December 10, 2003. Classified as Moderate severity. Approximately 250 units are affected. The recall was issued because: During heavy braking, the brake tabs on the front forks could break off, possibly causing a loss of control and fall fr…. This recall notice is sourced from official CPSC enforcement records. Below you will find the complete product description, hazard information, remedy instructions, and related recalls from the same manufacturer or product category.

Recall Insight

This CPSC action (record #04522) was formally reported on December 10, 2003. It is classified under Moderate severity, with a current status of Active. Specialized Bicycle Components Inc., Morgan Hill, Calif. is listed as the recalling firm. Federal records indicate 250 units are affected.

The documented reason for this recall is: During heavy braking, the brake tabs on the front forks could break off, possibly causing a loss of control and fall from the bicycle. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Specialized has agreed to replace the 8-inch brake rotors on these bikes with 6-inch rotors at no cost to the consumer. Consumers should stop riding these bikes and return them to an authorized retai… — consumers holding this product should act on that instruction rather than relying on general guidance.

To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC, NHTSA and USDA FSIS going back to 1995. Within the same product category, the database holds 6 closely related recalls, of which 1 were also issued by CPSC. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 23 years old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.

Recall Distribution by Severity Class

Severity1Class I (Critical)Class II (Moderate)Class III (Low)
Recall Distribution by Severity Class

Severity

Moderate

Units Affected

250

Related Recalls

6

1 from same agency

Recall Progress (industry avg ~60%) 60.0%

Product Description

These are 2004 S Works Enduro and 2004 Enduro Expert mountain bikes with 8-inch brake rotors in the front.

Reason for Recall

During heavy braking, the brake tabs on the front forks could break off, possibly causing a loss of control and fall from the bicycle.

Remedy

Specialized has agreed to replace the 8-inch brake rotors on these bikes with 6-inch rotors at no cost to the consumer. Consumers should stop riding these bikes and return them to an authorized retailer.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 04522
Date reported December 10, 2003
Date initiated December 10, 2003
Recalling firm Specialized Bicycle Components Inc., Morgan Hill, Calif.
Units affected 250
Distribution Not disclosed

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

250 units affected — limited or regional distribution scale.

Regional (<10K units) ✓ This recall
Multi-state (10K – 100K units)
Large-scale (100K – 1M units)
Massive (≥1M units)

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

Frequently Asked Questions

What product was recalled?
These are 2004 S Works Enduro and 2004 Enduro Expert mountain bikes with 8-inch brake rotors in the front.. Recalled by Specialized Bicycle Components Inc., Morgan Hill, Calif.. Units affected: 250.
Why was this product recalled?
During heavy braking, the brake tabs on the front forks could break off, possibly causing a loss of control and fall from the bicycle.
What should consumers do?
Specialized has agreed to replace the 8-inch brake rotors on these bikes with 6-inch rotors at no cost to the consumer. Consumers should stop riding these bikes and return them to an authorized retailer.
Which agency issued this recall?
This recall was issued by the CPSC on December 10, 2003. Severity: Moderate. Recall number: 04522.
How do I check if my product is affected by a recall?
Check the product description and recall number (04522) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Recall Context

Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.

Nearby Recalls in This Category

Other recalls in the same product category — useful for spotting patterns across the same defect class or manufacturer.

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Data Sources

Data as of 2025. Source: FDA, CPSC, NHTSA, USDA FSIS federal recall databases.

  • Source: FDA — Food and Drug Administration, openFDA Enforcement API (food, drug, and medical device recalls)
  • Source: CPSC — Consumer Product Safety Commission Recalls API (consumer product recalls and hazards)
  • Source: NHTSA — National Highway Traffic Safety Administration Recalls API (vehicle safety recalls)
  • Source: USDA FSIS — Food Safety and Inspection Service (meat, poultry, and egg product recalls)

Recall information is sourced from official federal agency databases. Always verify recall details with the issuing agency for the most current status. This information is for research and awareness purposes only.

All federal data sources used on this page

Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).