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CPSC recall · Reported December 10, 2003

CPSC, Specialized Announce Recall of Brake Rotors On Mountain Bikes

During heavy braking, the brake tabs on the front forks could break off, possibly causing a loss of control and fall from the bicycle.

Recall #
04522
Affected scope
250
Verify with CPSC →
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Specialized Bicycle Components Inc., Morgan Hill, Calif. recalled These are 2004 S Works Enduro and 2004 Enduro Expert mountain bikes with 8-inch brake rot….

CPSC, Specialized Announce Recall of Brake Rotors On Mountain Bikes was recalled by Specialized Bicycle Components Inc., Morgan Hill, Calif. in December 10, 2003. Reason: During heavy braking, the brake tabs on the front forks could break off, possibly causing a loss of control a…. Remedy: Specialized has agreed to replace the 8-inch brake rotors on these bikes with 6-inch roto…. Verify recall #04522 with the CPSC before acting.

The recall

Specialized Bicycle Components Inc., Morgan Hill, Calif. issued this CPSC recall-During heavy braking, the brake tabs on the front forks could break off, possibly causing a loss of control a….

None
agency class
250 units
affected scope
December 10, 2003
reported

Sourced from official CPSC enforcement records. Verify recall #04522 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.

Recall Insight

This recall's affected scope, documented in the Recall Profile below, stays within a single-region or limited-distribution footprint. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. Consumers holding this product should act on the agency's documented remedy above rather than relying on general guidance.

Within the same product category the archive holds 6 closely related recalls, 3 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.

Vehicles recalls over time

Where this recall sits in its category - 7,783 vehicles recalls on record

200300400500600 20052008201120142017202020232026 222

Product description

These are 2004 S Works Enduro and 2004 Enduro Expert mountain bikes with 8-inch brake rotors in the front.

Reason for recall

During heavy braking, the brake tabs on the front forks could break off, possibly causing a loss of control and fall from the bicycle.

Remedy, what to do

Specialized has agreed to replace the 8-inch brake rotors on these bikes with 6-inch rotors at no cost to the consumer. Consumers should stop riding these bikes and return them to an authorized retailer.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Not classified by agency
Status Active
Recall number 04522
Date reported December 10, 2003
Date initiated December 10, 2003
Recalling firm Specialized Bicycle Components Inc., Morgan Hill, Calif.
Affected scope 250
Distribution Not disclosed
Official source CPSC notice →

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

250 units affected - limited or regional distribution scale.

Regional (<10K units) ✓ This recall
Multi-state (10K – 100K units) -
Large-scale (100K – 1M units) -
Massive (≥1M units) -

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

What to do with this recall

Specialized has agreed to replace the 8-inch brake rotors on these bikes with 6-inch rotors at no cost to the consumer. Consumers…

  • Check the recall number (04522) and product description against the item you own. Search the archive
  • Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
  • Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next

This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.

Frequently Asked Questions

What product was recalled?
These are 2004 S Works Enduro and 2004 Enduro Expert mountain bikes with 8-inch brake rotors in the front.. Recalled by Specialized Bicycle Components Inc., Morgan Hill, Calif.. Units affected: 250.
Why was this product recalled?
During heavy braking, the brake tabs on the front forks could break off, possibly causing a loss of control and fall from the bicycle.
What should consumers do?
Specialized has agreed to replace the 8-inch brake rotors on these bikes with 6-inch rotors at no cost to the consumer. Consumers should stop riding these bikes and return them to an authorized retailer.
Which agency issued this recall?
This recall was issued by the CPSC on December 10, 2003. CPSC does not publish a hazard classification for this recall. Recall number: 04522.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Nationwide recalls with similar severity or category timing

Consumer-product notices outside this firm and state, matched by severity timing and product category.

Compare this recall with KTM North America Recalls Off-Road Motorcycles Due to Risk … → · All Vehicles recalls

This recall: CPSC, reported December 10, 2003. Severity classes follow each agency's own taxonomy; related-recall context is computed across the full archive.

Methodology · Corrections · Archive as of August 2026