Severity
Moderate
ModerateActive
CPSC recall · Reported May 6, 2004
CPSC, Shaw Industries Announce Recall of Flammable Carpet
Due to a manufacturing error that over-treated the carpet with a "soil-resist" application, the carpet could readily ignite, presenting a serious risk of burn injuries. The recall…
Compiled from official public sources by the editorial team.
Verify with CPSC →
Shaw Industries Inc., of Dalton, Georgia recalled The recalled wall-to-wall carpet was manufactured in two different styles called "Moon Sh… - a moderate-severity action.
CPSC, Shaw Industries Announce Recall of Flammable Carpet was recalled by Shaw Industries Inc., of Dalton, Georgia in May 6, 2004. Reason: Due to a manufacturing error that over-treated the carpet with a "soil-resist" application, the carpet could …. Remedy: Shaw Industries corrected the manufacturing error and will replace the recalled carpet wi…. Verify recall #04549 with the CPSC before acting.
The recall
Shaw Industries Inc., of Dalton, Georgia issued this moderate-severity CPSC recall-Due to a manufacturing error that over-treated the carpet with a "soil-resist" application, the carpet could ….
- Moderate
- severity level
- May 6, 2004
- reported
Sourced from official CPSC enforcement records. Verify recall #04549 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.
Recall Insight
This CPSC action (record #04549) was formally reported on May 6, 2004. It is classified under Moderate severity, with a current status of Active. Shaw Industries Inc., of Dalton, Georgia is listed as the recalling firm. Federal records list the affected scope as 2,300 square yards of carpet (approximately 125 pieces of carpet, as sold).
The documented reason for this recall is: Due to a manufacturing error that over-treated the carpet with a "soil-resist" application, the carpet could readily ignite, presenting a serious risk of burn injuries. The recalled carpet violates the federal Flammable… Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Shaw Industries corrected the manufacturing error and will replace the recalled carpet with the same or comparable carpet. - consumers holding this product should act on that instruction rather than relying on general guidance.
Within the same product category the archive holds 6 closely related recalls, 6 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.
Household Products recalls over time
Where this recall sits in its category - 3,056 household products recalls on record
Of 101,704 recalls in the database, 24,878 are high severity, 72,426 moderate, and 4,400 low. This recall is classified moderate severity.
Counts reflect market size and reporting activity, not inherent danger, we do not rank products by risk from raw recall volume.
Affected scope
2,300 square yards of carpet (approximately 125 pieces of carpet, as sold)
Related Recalls
6
6 from same agency
Product description
The recalled wall-to-wall carpet was manufactured in two different styles called "Moon Shadow" and "Chic to Chic," both of which are 100% nylon fluffy shag. These two manufacturing styles were labeled for various carpet dealers and were sold under the following style names and colors: Moon Shadow style carpet (style # Z6136) sold under color name "Snowflake" Chic to Chic style carpet (style # Z6079) sold under the color names "Tanstone," "Petticoat" and "Black Satin," and also sold under the following vendor-specific style and color names: Barbary Coast style carpet (style # 6079J) sold under the color names "Sandstone," "Cameo Charm," "Calico" and "Luminous" Alluring Appeal style carpet (style # 079AS) sold under the color names "French Vanilla" and "Mountain Stone" Pizzazz style carpet (style # 6079U) sold under the color name "Muslin" High Step Berber style carpet (style # 26082) sold under the color name "Petticoat" High Profile style carpet (style # ZG075) sold under the color names "Cookie Dough" and "Candle Glow" Cadillac II style carpet (style # 7N915) sold under the color names "Petticoat," "Beige Whisper" and "Candle Glow" Amazing Berber style carpet (style # ZC079) sold under the color names "Cookie Dough," "Petticoat," "Black Satin" and "Moonstone" Rosenberry Berber style carpet (style # 079CL) sold under the color name "Beige Whisper" Chic to Chcun style carpet (style # 4ZA59) sold under the color name "Black Satin"
Reason for recall
Due to a manufacturing error that over-treated the carpet with a "soil-resist" application, the carpet could readily ignite, presenting a serious risk of burn injuries. The recalled carpet violates the federal Flammable Fabrics Act.
Remedy, what to do
Shaw Industries corrected the manufacturing error and will replace the recalled carpet with the same or comparable carpet.
Recall Profile
| Attribute | Value |
|---|---|
| Agency | U.S. Consumer Product Safety Commission |
| Severity class | Moderate |
| Status | Active |
| Recall number | 04549 |
| Date reported | May 6, 2004 |
| Date initiated | May 6, 2004 |
| Recalling firm | Shaw Industries Inc., of Dalton, Georgia |
| Affected scope | 2,300 square yards of carpet (approximately 125 pieces of carpet, as sold) |
| Distribution | Not disclosed |
| Official source | CPSC notice → |
Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.
What to do with this recall
Shaw Industries corrected the manufacturing error and will replace the recalled carpet with the same or comparable carpet.
- Check the recall number (04549) and product description against the item you own. Search the archive
- Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
- Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next
This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.
Frequently Asked Questions
What product was recalled? ▼
The recalled wall-to-wall carpet was manufactured in two different styles called "Moon Shadow" and "Chic to Chic," both of which are 100% nylon fluffy shag. These two manufacturing styles were labeled for various carpet dealers and were sold under the following style names and colors: Moon Shadow style carpet (style # Z6136) sold under color name "Snowflake" Chic to Chic style carpet (style # Z6079) sold under the color names "Tanstone," "Petticoat" and "Black Satin," and also sold under the following vendor-specific style and color names: Barbary Coast style carpet (style # 6079J) sold under the color names "Sandstone," "Cameo Charm," "Calico" and "Luminous" Alluring Appeal style carpet (style # 079AS) sold under the color names "French Vanilla" and "Mountain Stone" Pizzazz style carpet (style # 6079U) sold under the color name "Muslin" High Step Berber style carpet (style # 26082) sold under the color name "Petticoat" High Profile style carpet (style # ZG075) sold under the color names "Cookie Dough" and "Candle Glow" Cadillac II style carpet (style # 7N915) sold under the color names "Petticoat," "Beige Whisper" and "Candle Glow" Amazing Berber style carpet (style # ZC079) sold under the color names "Cookie Dough," "Petticoat," "Black Satin" and "Moonstone" Rosenberry Berber style carpet (style # 079CL) sold under the color name "Beige Whisper" Chic to Chcun style carpet (style # 4ZA59) sold under the color name "Black Satin". Recalled by Shaw Industries Inc., of Dalton, Georgia. Units affected: 2,300 square yards of carpet (approximately 125 pieces of carpet, as sold).
Why was this product recalled? ▼
Due to a manufacturing error that over-treated the carpet with a "soil-resist" application, the carpet could readily ignite, presenting a serious risk of burn injuries. The recalled carpet violates the federal Flammable Fabrics Act.
What should consumers do? ▼
Shaw Industries corrected the manufacturing error and will replace the recalled carpet with the same or comparable carpet.
Which agency issued this recall? ▼
This recall was issued by the CPSC on May 6, 2004. Severity: Moderate. Recall number: 04549.
How do I check if my product is affected by a recall? ▼
Check the product description and recall number (04549) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product? ▼
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.
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Every figure on PlainRecalls is rendered directly from official FDA, CPSC and NHTSA recall records, no number is typed in by an editor. This recall: CPSC, reported May 6, 2004. Severity classes follow each agency's own taxonomy (FDA Class I/II/III; CPSC and NHTSA by hazard type), and related-recall context is computed across the full archive. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of July 2026.