Severity
Moderate
Polaris Industries, Inc., of Medina, Minn. issued this CPSC recall on September 27, 2004. Classified as Moderate severity. Approximately About 12,170 units are affected. The recall was issued because: The throttle cable may bind when the handlebars are turned full left or full right, resulting in an increase in engine …. This recall notice is sourced from official CPSC enforcement records. Below you will find the complete product description, hazard information, remedy instructions, and related recalls from the same manufacturer or product category.
This CPSC action (record #04585) was formally reported on September 27, 2004. It is classified under Moderate severity, with a current status of Active. Polaris Industries, Inc., of Medina, Minn. is listed as the recalling firm. Federal records indicate About 12,170 units are affected.
The documented reason for this recall is: The throttle cable may bind when the handlebars are turned full left or full right, resulting in an increase in engine speed and unintended vehicle acceleration. In addition, the fuel line may rub against the vehicle ch… Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Free repair. Contact your Polaris dealer to schedule an appointment to inspect, reroute, and replace the throttle cable and the fuel line as necessary. Polaris has notified consumers directly about t… — consumers holding this product should act on that instruction rather than relying on general guidance.
To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC, NHTSA and USDA FSIS going back to 1995. Within the same product category, the database holds 6 closely related recalls, of which 1 were also issued by CPSC. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 22 years old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.
Severity
Moderate
Units Affected
About 12,170
Related Recalls
6
1 from same agency
All model year 2004 "Sportsman 700 EFI" ATVs with model numbers A04CH68CU, A04CH68AU, A04CH68AP, and A04CH68AQ are part of this recall. The model number is on the rear upper frame tube, located directly under the right side of the seat. The ATVs have black seats with a gray, red, and black chassis. "700 Sportsman" is prominently displayed on the right and left side of the chassis, body and fuel tank, and "EFI" is displayed on the instrument/headlight pod.
The throttle cable may bind when the handlebars are turned full left or full right, resulting in an increase in engine speed and unintended vehicle acceleration. In addition, the fuel line may rub against the vehicle chassis, resulting in a fuel line leak, which could be a fire hazard.
Free repair. Contact your Polaris dealer to schedule an appointment to inspect, reroute, and replace the throttle cable and the fuel line as necessary. Polaris has notified consumers directly about this recall.
| Attribute | Value |
|---|---|
| Agency | U.S. Consumer Product Safety Commission |
| Severity class | Moderate |
| Status | Active |
| Recall number | 04585 |
| Date reported | September 27, 2004 |
| Date initiated | September 27, 2004 |
| Recalling firm | Polaris Industries, Inc., of Medina, Minn. |
| Units affected | About 12,170 |
| Distribution | Not disclosed |
Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.
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Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.
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Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).