Severity
Critical
CriticalActive
NHTSA recall · Reported July 2, 2004
SUZUKI 2004: FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM
ON CERTAIN MOTORCYCLES THERE IS A POSSIBILITY OF FUEL LEAKING FROM THE FUEL GAUGE GASKET DUE TO MISALIGNMENT OF THE GASKET AT THE TIME OF ASSEMBLY.
Compiled from official public sources by the editorial team.
Verify with NHTSA →
Suzuki recalled ON CERTAIN MOTORCYCLES THERE IS A POSSIBILITY OF FUEL LEAKING FROM THE FUEL GAUGE GASKET … - a critical-severity action.
SUZUKI 2004: FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM was recalled by Suzuki in July 2, 2004. Reason: ON CERTAIN MOTORCYCLES THERE IS A POSSIBILITY OF FUEL LEAKING FROM THE FUEL GAUGE GASKET DUE TO MISALIGNMENT …. Remedy: DEALERS WILL REPLACE THE GASKET OF FUEL GAUGE. OWNER NOTIFICATION BEGAN JUNE 11, 2004 CO…. Verify recall #04V316000 with the NHTSA before acting.
The recall
Suzuki issued this critical-severity NHTSA recall-ON CERTAIN MOTORCYCLES THERE IS A POSSIBILITY OF FUEL LEAKING FROM THE FUEL GAUGE GASKET DUE TO MISALIGNMENT ….
- Critical
- severity level
- July 2, 2004
- reported
Sourced from official NHTSA enforcement records. Verify recall #04V316000 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.
Recall Insight
This NHTSA action (record #04V316000) was formally reported on July 2, 2004. It is classified under Critical severity, with a current status of Active. Suzuki is listed as the recalling firm. The number of affected units is not disclosed in the agency filing, which is common for drug and food recalls where lot-level tracking supersedes unit counts.
The documented reason for this recall is: ON CERTAIN MOTORCYCLES THERE IS A POSSIBILITY OF FUEL LEAKING FROM THE FUEL GAUGE GASKET DUE TO MISALIGNMENT OF THE GASKET AT THE TIME OF ASSEMBLY. The specific hazard cited in the filing is: A MISALIGNED FUEL GAUGE GASKET CAN BECOME CUT AND CAN CAUSE FUEL TO LEAK FROM THE FUEL TANK. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.. Distribution data in the federal record shows the product reached: United States. Distribution scope directly affects the consumer exposure window and determines whether a recall remains regional or escalates into a nationwide advisory. The remedy documented by the agency is: DEALERS WILL REPLACE THE GASKET OF FUEL GAUGE. OWNER NOTIFICATION BEGAN JUNE 11, 2004 CONDUCTED VIA TELEPHONE. OWNERS SHOULD CONTACT SUZUKI AT 1-800-255-2550. - consumers holding this product should act on that instruction rather than relying on general guidance.
Within the same product category the archive holds 6 closely related recalls - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.
Vehicles recalls over time
Where this recall sits in its category - 7,642 vehicles recalls on record
Of 101,704 recalls in the database, 24,878 are high severity, 72,426 moderate, and 4,400 low. This recall is classified high severity.
Counts reflect market size and reporting activity, not inherent danger, we do not rank products by risk from raw recall volume.
Affected scope
Unknown
Related Recalls
6
0 from same agency
Product description
ON CERTAIN MOTORCYCLES THERE IS A POSSIBILITY OF FUEL LEAKING FROM THE FUEL GAUGE GASKET DUE TO MISALIGNMENT OF THE GASKET AT THE TIME OF ASSEMBLY.
Reason for recall
ON CERTAIN MOTORCYCLES THERE IS A POSSIBILITY OF FUEL LEAKING FROM THE FUEL GAUGE GASKET DUE TO MISALIGNMENT OF THE GASKET AT THE TIME OF ASSEMBLY.
Hazard
A MISALIGNED FUEL GAUGE GASKET CAN BECOME CUT AND CAN CAUSE FUEL TO LEAK FROM THE FUEL TANK. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
Remedy, what to do
DEALERS WILL REPLACE THE GASKET OF FUEL GAUGE. OWNER NOTIFICATION BEGAN JUNE 11, 2004 CONDUCTED VIA TELEPHONE. OWNERS SHOULD CONTACT SUZUKI AT 1-800-255-2550.
Recall Profile
| Attribute | Value |
|---|---|
| Agency | National Highway Traffic Safety Administration |
| Severity class | Critical |
| Status | Active |
| Recall number | 04V316000 |
| Date reported | July 2, 2004 |
| Date initiated | July 2, 2004 |
| Recalling firm | Suzuki |
| Affected scope | Not disclosed |
| Distribution | United States |
| Official source | NHTSA notice → |
Profile values are sourced directly from the official NHTSA enforcement record. Source: National Highway Traffic Safety Administration.
What to do with this recall
DEALERS WILL REPLACE THE GASKET OF FUEL GAUGE. OWNER NOTIFICATION BEGAN JUNE 11, 2004 CONDUCTED VIA TELEPHONE. OWNERS SHOULD CO…
- Check the recall number (04V316000) and product description against the item you own. Search the archive
- Confirm the current status and remedy on the official NHTSA notice before acting. NHTSA notice
- This is a Class I (high-risk) recall, stop using the product immediately and follow the disposal or return instructions. What to do next
This page summarizes the official NHTSA record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.
Frequently Asked Questions
What product was recalled? ▼
ON CERTAIN MOTORCYCLES THERE IS A POSSIBILITY OF FUEL LEAKING FROM THE FUEL GAUGE GASKET DUE TO MISALIGNMENT OF THE GASKET AT THE TIME OF ASSEMBLY.. Recalled by Suzuki.
Why was this product recalled? ▼
ON CERTAIN MOTORCYCLES THERE IS A POSSIBILITY OF FUEL LEAKING FROM THE FUEL GAUGE GASKET DUE TO MISALIGNMENT OF THE GASKET AT THE TIME OF ASSEMBLY.
What should consumers do? ▼
DEALERS WILL REPLACE THE GASKET OF FUEL GAUGE. OWNER NOTIFICATION BEGAN JUNE 11, 2004 CONDUCTED VIA TELEPHONE. OWNERS SHOULD CONTACT SUZUKI AT 1-800-255-2550.
Which agency issued this recall? ▼
This recall was issued by the NHTSA on July 2, 2004. Severity: Critical. Recall number: 04V316000.
Where was the recalled product distributed? ▼
Distribution: United States.
How do I check if my product is affected by a recall? ▼
Check the product description and recall number (04V316000) against your product. Visit the official NHTSA website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product? ▼
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.
Nearby Recalls in This Category
Other recalls in the same product category, useful for spotting patterns across the same defect class or manufacturer.
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Compare this recall with Yamazuki Recalls Youth All-Terrain Vehicles (ATVs) Due to R… →
Every figure on PlainRecalls is rendered directly from official FDA, CPSC and NHTSA recall records, no number is typed in by an editor. This recall: NHTSA, reported July 2, 2004. Severity classes follow each agency's own taxonomy (FDA Class I/II/III; CPSC and NHTSA by hazard type), and related-recall context is computed across the full archive. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of July 2026.