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CPSC recall · Reported October 20, 2004

CPSC, Zippo Announce Recall of Multi-Purpose Utility Lighters

The utility lighters may spill fuel from the nozzle when first used, causing a potential fire hazard, through a secondary source of ignition.

Recall #
05019
Affected scope
101,557
Verify with CPSC →
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Zippo Manufacturing Company, of Bradford, Pa. recalled The Zippo MPL (Multi-Purpose Lighter) uses refillable butane fuel, is child resistant, an….

CPSC, Zippo Announce Recall of Multi-Purpose Utility Lighters was recalled by Zippo Manufacturing Company, of Bradford, Pa. in October 20, 2004. Reason: The utility lighters may spill fuel from the nozzle when first used, causing a potential fire hazard, through…. Remedy: Free replacement multi-purpose lighter when consumer sends to the company the black adjus…. Verify recall #05019 with the CPSC before acting.

The recall

Zippo Manufacturing Company, of Bradford, Pa. issued this CPSC recall-The utility lighters may spill fuel from the nozzle when first used, causing a potential fire hazard, through….

None
agency class
102K units
affected scope
October 20, 2004
reported

Sourced from official CPSC enforcement records. Verify recall #05019 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.

Recall Insight

This recall's affected scope (see the Recall Profile below) is large enough to require multi-state distribution tracking. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. Consumers holding this product should act on the agency's documented remedy above rather than relying on general guidance.

Within the same product category the archive holds 6 closely related recalls, 5 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.

Children & Baby Products recalls over time

Where this recall sits in its category - 3,781 children & baby products recalls on record

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Product description

The Zippo MPL (Multi-Purpose Lighter) uses refillable butane fuel, is child resistant, and measures 8 inches long and 1 inch wide. The utility lighter is finished in black metal or silver metal with a chrome nozzle. The black unit is packaged in a blister pack with black and red graphics and the silver unit is in a silver gift box. Only utility lighters with these date codes are recalled: G03, H03, I03, ZH03. The date code is on the black adjuster knob on the bottom of the lighter.

Reason for recall

The utility lighters may spill fuel from the nozzle when first used, causing a potential fire hazard, through a secondary source of ignition.

Remedy, what to do

Free replacement multi-purpose lighter when consumer sends to the company the black adjuster knob from the bottom of the lighter.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Not classified by agency
Status Active
Recall number 05019
Date reported October 20, 2004
Date initiated October 20, 2004
Recalling firm Zippo Manufacturing Company, of Bradford, Pa.
Affected scope 101,557
Distribution Not disclosed
Official source CPSC notice →

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

101,557 units affected - multi-state distribution scale.

Regional (<10K units) -
Multi-state (10K – 100K units) -
Large-scale (100K – 1M units) ✓ This recall
Massive (≥1M units) -

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

What to do with this recall

Free replacement multi-purpose lighter when consumer sends to the company the black adjuster knob from the bottom of the lighter.

  • Check the recall number (05019) and product description against the item you own. Search the archive
  • Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
  • Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next

This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.

Frequently Asked Questions

What product was recalled?
The Zippo MPL (Multi-Purpose Lighter) uses refillable butane fuel, is child resistant, and measures 8 inches long and 1 inch wide. The utility lighter is finished in black metal or silver metal with a chrome nozzle. The black unit is packaged in a blister pack with black and red graphics and the silver unit is in a silver gift box. Only utility lighters with these date codes are recalled: G03, H03, I03, ZH03. The date code is on the black adjuster knob on the bottom of the lighter.. Recalled by Zippo Manufacturing Company, of Bradford, Pa.. Units affected: 101,557.
Why was this product recalled?
The utility lighters may spill fuel from the nozzle when first used, causing a potential fire hazard, through a secondary source of ignition.
What should consumers do?
Free replacement multi-purpose lighter when consumer sends to the company the black adjuster knob from the bottom of the lighter.
Which agency issued this recall?
This recall was issued by the CPSC on October 20, 2004. CPSC does not publish a hazard classification for this recall. Recall number: 05019.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Nationwide recalls with similar severity or category timing

Consumer-product notices outside this firm and state, matched by severity timing and product category.

Compare this recall with CLEAR EYES Maximum Itchy Eye Relief, 0.5 fl oz (15 mL) per … → · All Children & Baby Products recalls

This recall: CPSC, reported October 20, 2004. Severity classes follow each agency's own taxonomy; related-recall context is computed across the full archive.

Methodology · Corrections · Archive as of August 2026