PlainRecalls

CPSC, Shaw Industries Inc. Announce Recall of Carpet Sold at Menards Stores

Reported: March 9, 2005 Initiated: March 9, 2005 #05129 About 5,000 square yards (about 700 individual units) of carpet units

Shaw Industries Inc., of Dalton, Ga. issued this CPSC recall on March 9, 2005. Classified as Moderate severity. Approximately About 5,000 square yards (about 700 individual units) of carpet units are affected. The recall was issued because: Due to a manufacturing error, an uneven application of a latex pre-coat treatment containing a flame retardant was appl…. This recall notice is sourced from official CPSC enforcement records. Below you will find the complete product description, hazard information, remedy instructions, and related recalls from the same manufacturer or product category.

Recall Insight

This CPSC action (record #05129) was formally reported on March 9, 2005. It is classified under Moderate severity, with a current status of Active. Shaw Industries Inc., of Dalton, Ga. is listed as the recalling firm. Federal records indicate About 5,000 square yards (about 700 individual units) of carpet units are affected, placing this recall in the million-unit bracket that typically triggers nationwide consumer alerts and retailer sweeps.

The documented reason for this recall is: Due to a manufacturing error, an uneven application of a latex pre-coat treatment containing a flame retardant was applied to the carpet backing. As a result, the carpet does not meet flammability standards, as required… Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers with recalled carpet should contact Shaw Industries to arrange for free replacement carpeting and installation. — consumers holding this product should act on that instruction rather than relying on general guidance.

To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC, NHTSA and USDA FSIS going back to 1995. Within the same product category, the database holds 6 closely related recalls, of which 1 were also issued by CPSC. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 21 years old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.

Recall Distribution by Severity Class

Severity1Class I (Critical)Class II (Moderate)Class III (Low)
Recall Distribution by Severity Class

Severity

Moderate

Units Affected

About 5,000 square yards (about 700 individual units) of carpet

Related Recalls

6

1 from same agency

Product Description

The recalled wall-to-wall carpet was manufactured by Shaw Industries exclusively for sale by Menard Inc. in its Menards stores. The recalled carpet was sold under the Menard style number 75123 and style name "Southern Breezes" in the colors Toast, Midnight and Clove.

Reason for Recall

Due to a manufacturing error, an uneven application of a latex pre-coat treatment containing a flame retardant was applied to the carpet backing. As a result, the carpet does not meet flammability standards, as required under the federal Flammable Fabrics Act. The carpet could ignite, posing a serious risk of burn injuries to consumers.

Remedy

Consumers with recalled carpet should contact Shaw Industries to arrange for free replacement carpeting and installation.

Details

Units Affected
About 5,000 square yards (about 700 individual units) of carpet

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 05129
Date reported March 9, 2005
Date initiated March 9, 2005
Recalling firm Shaw Industries Inc., of Dalton, Ga.
Units affected About 5,000 square yards (about 700 individual units) of carpet
Distribution Not disclosed

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

About 5,000 square yards (about 700 individual units) of carpet units affected — million-unit bracket.

Regional (<10K units)
Multi-state (10K – 100K units)
Large-scale (100K – 1M units)
Massive (≥1M units) ✓ This recall

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

Frequently Asked Questions

What product was recalled?
The recalled wall-to-wall carpet was manufactured by Shaw Industries exclusively for sale by Menard Inc. in its Menards stores. The recalled carpet was sold under the Menard style number 75123 and style name "Southern Breezes" in the colors Toast, Midnight and Clove.. Recalled by Shaw Industries Inc., of Dalton, Ga.. Units affected: About 5,000 square yards (about 700 individual units) of carpet.
Why was this product recalled?
Due to a manufacturing error, an uneven application of a latex pre-coat treatment containing a flame retardant was applied to the carpet backing. As a result, the carpet does not meet flammability standards, as required under the federal Flammable Fabrics Act. The carpet could ignite, posing a serious risk of burn injuries to consumers.
What should consumers do?
Consumers with recalled carpet should contact Shaw Industries to arrange for free replacement carpeting and installation.
Which agency issued this recall?
This recall was issued by the CPSC on March 9, 2005. Severity: Moderate. Recall number: 05129.
How do I check if my product is affected by a recall?
Check the product description and recall number (05129) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Recall Context

Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.

Nearby Recalls in This Category

Other recalls in the same product category — useful for spotting patterns across the same defect class or manufacturer.

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Data Sources

Data as of 2025. Source: FDA, CPSC, NHTSA, USDA FSIS federal recall databases.

  • Source: FDA — Food and Drug Administration, openFDA Enforcement API (food, drug, and medical device recalls)
  • Source: CPSC — Consumer Product Safety Commission Recalls API (consumer product recalls and hazards)
  • Source: NHTSA — National Highway Traffic Safety Administration Recalls API (vehicle safety recalls)
  • Source: USDA FSIS — Food Safety and Inspection Service (meat, poultry, and egg product recalls)

Recall information is sourced from official federal agency databases. Always verify recall details with the issuing agency for the most current status. This information is for research and awareness purposes only.

All federal data sources used on this page

Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).