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CPSC recall · Reported April 13, 2005

CPSC, Yamaha Motor Corporation, U.S.A. Announce Recall Reminder for ATVs

Vibration from the engine and driveline during long periods of high rpm usage could cause the rear master cylinder reservoir to agitate, resulting in brake fluid aeration. A small…

Recall #
05562
Affected scope
About 86,000
Verify with CPSC →
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Yamaha Motor Corporation, U.S.A. of Cypress, California recalled Model year 2001-2004 Raptor YFM660R ATVs are involved in this recall. The 2001 to 2004 mo….

CPSC, Yamaha Motor Corporation, U.S.A. Announce Recall Reminder for ATVs was recalled by Yamaha Motor Corporation, U.S.A. of Cypress, California in April 13, 2005. Reason: Vibration from the engine and driveline during long periods of high rpm usage could cause the rear master cyl…. Remedy: Free repair. Registered owners of the affected units were notified directly by mail sent …. Verify recall #05562 with the CPSC before acting.

The recall

Yamaha Motor Corporation, U.S.A. of Cypress, California issued this CPSC recall-Vibration from the engine and driveline during long periods of high rpm usage could cause the rear master cyl….

None
agency class
April 13, 2005
reported

Sourced from official CPSC enforcement records. Verify recall #05562 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.

Recall Insight

This recall's affected scope, documented in the Recall Profile below, stays within a single-region or limited-distribution footprint. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. Consumers holding this product should act on the agency's documented remedy above rather than relying on general guidance.

Within the same product category the archive holds 6 closely related recalls, 3 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.

Vehicles recalls over time

Where this recall sits in its category - 7,783 vehicles recalls on record

200300400500600 20052008201120142017202020232026 222

Product description

Model year 2001-2004 Raptor YFM660R ATVs are involved in this recall. The 2001 to 2004 model year ATVs have "660R" written on both sides of the bodywork and "Raptor" written on both sides of the rear fender. The 2001 and 2002 ATVs are either blue and white or black and white; the 2003 ATVs are either blue and white, black and red, or black with blue flame graphics; and the 2004 ATVs are either blue and white or red and white.

Reason for recall

Vibration from the engine and driveline during long periods of high rpm usage could cause the rear master cylinder reservoir to agitate, resulting in brake fluid aeration. A small amount of air bubbles could enter the master cylinder, adversely affecting rear brake performance.

Remedy, what to do

Free repair. Registered owners of the affected units were notified directly by mail sent on February 27, 2004. Consumers who have already responded to the recall and had their units repaired do not need to take any further action. Consumers who have not already responded to the recall should stop using their ATV immediately and contact an authorized Yamaha dealer to schedule an appointment for repair.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Not classified by agency
Status Active
Recall number 05562
Date reported April 13, 2005
Date initiated April 13, 2005
Recalling firm Yamaha Motor Corporation, U.S.A. of Cypress, California
Affected scope About 86,000
Distribution Not disclosed
Official source CPSC notice →

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

What to do with this recall

Free repair. Registered owners of the affected units were notified directly by mail sent on February 27, 2004. Consumers who have…

  • Check the recall number (05562) and product description against the item you own. Search the archive
  • Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
  • Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next

This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.

Frequently Asked Questions

What product was recalled?
Model year 2001-2004 Raptor YFM660R ATVs are involved in this recall. The 2001 to 2004 model year ATVs have "660R" written on both sides of the bodywork and "Raptor" written on both sides of the rear fender. The 2001 and 2002 ATVs are either blue and white or black and white; the 2003 ATVs are either blue and white, black and red, or black with blue flame graphics; and the 2004 ATVs are either blue and white or red and white.. Recalled by Yamaha Motor Corporation, U.S.A. of Cypress, California. Units affected: About 86,000.
Why was this product recalled?
Vibration from the engine and driveline during long periods of high rpm usage could cause the rear master cylinder reservoir to agitate, resulting in brake fluid aeration. A small amount of air bubbles could enter the master cylinder, adversely affecting rear brake performance.
What should consumers do?
Free repair. Registered owners of the affected units were notified directly by mail sent on February 27, 2004. Consumers who have already responded to the recall and had their units repaired do not need to take any further action. Consumers who have not already responded to the recall should stop using their ATV immediately and contact an authorized Yamaha dealer to schedule an appointment for repair.
Which agency issued this recall?
This recall was issued by the CPSC on April 13, 2005. CPSC does not publish a hazard classification for this recall. Recall number: 05562.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Nationwide recalls with similar severity or category timing

Consumer-product notices outside this firm and state, matched by severity timing and product category.

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This recall: CPSC, reported April 13, 2005. Severity classes follow each agency's own taxonomy; related-recall context is computed across the full archive.

Methodology · Corrections · Archive as of August 2026