PlainRecalls

CPSC, Yamaha Motor Corporation, U.S.A. Announce Recall Reminder for ATVs

Reported: April 13, 2005 Initiated: April 13, 2005 #05562 About 86,000 units

Yamaha Motor Corporation, U.S.A. of Cypress, California issued this CPSC recall on April 13, 2005. Classified as Moderate severity. Approximately About 86,000 units are affected. The recall was issued because: Vibration from the engine and driveline during long periods of high rpm usage could cause the rear master cylinder rese…. This recall notice is sourced from official CPSC enforcement records. Below you will find the complete product description, hazard information, remedy instructions, and related recalls from the same manufacturer or product category.

Recall Insight

This CPSC action (record #05562) was formally reported on April 13, 2005. It is classified under Moderate severity, with a current status of Active. Yamaha Motor Corporation, U.S.A. of Cypress, California is listed as the recalling firm. Federal records indicate About 86,000 units are affected.

The documented reason for this recall is: Vibration from the engine and driveline during long periods of high rpm usage could cause the rear master cylinder reservoir to agitate, resulting in brake fluid aeration. A small amount of air bubbles could enter the m… Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Free repair. Registered owners of the affected units were notified directly by mail sent on February 27, 2004. Consumers who have already responded to the recall and had their units repaired do not n… — consumers holding this product should act on that instruction rather than relying on general guidance.

To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC, NHTSA and USDA FSIS going back to 1995. Within the same product category, the database holds 6 closely related recalls, of which 1 were also issued by CPSC. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 21 years old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.

Recall Distribution by Severity Class

Severity1Class I (Critical)Class II (Moderate)Class III (Low)
Recall Distribution by Severity Class

Severity

Moderate

Units Affected

About 86,000

Related Recalls

6

1 from same agency

Product Description

Model year 2001-2004 Raptor YFM660R ATVs are involved in this recall. The 2001 to 2004 model year ATVs have "660R" written on both sides of the bodywork and "Raptor" written on both sides of the rear fender. The 2001 and 2002 ATVs are either blue and white or black and white; the 2003 ATVs are either blue and white, black and red, or black with blue flame graphics; and the 2004 ATVs are either blue and white or red and white.

Reason for Recall

Vibration from the engine and driveline during long periods of high rpm usage could cause the rear master cylinder reservoir to agitate, resulting in brake fluid aeration. A small amount of air bubbles could enter the master cylinder, adversely affecting rear brake performance.

Remedy

Free repair. Registered owners of the affected units were notified directly by mail sent on February 27, 2004. Consumers who have already responded to the recall and had their units repaired do not need to take any further action. Consumers who have not already responded to the recall should stop using their ATV immediately and contact an authorized Yamaha dealer to schedule an appointment for repair.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 05562
Date reported April 13, 2005
Date initiated April 13, 2005
Recalling firm Yamaha Motor Corporation, U.S.A. of Cypress, California
Units affected About 86,000
Distribution Not disclosed

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

About 86,000 units affected — limited or regional distribution scale.

Regional (<10K units)
Multi-state (10K – 100K units) ✓ This recall
Large-scale (100K – 1M units)
Massive (≥1M units)

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

Frequently Asked Questions

What product was recalled?
Model year 2001-2004 Raptor YFM660R ATVs are involved in this recall. The 2001 to 2004 model year ATVs have "660R" written on both sides of the bodywork and "Raptor" written on both sides of the rear fender. The 2001 and 2002 ATVs are either blue and white or black and white; the 2003 ATVs are either blue and white, black and red, or black with blue flame graphics; and the 2004 ATVs are either blue and white or red and white.. Recalled by Yamaha Motor Corporation, U.S.A. of Cypress, California. Units affected: About 86,000.
Why was this product recalled?
Vibration from the engine and driveline during long periods of high rpm usage could cause the rear master cylinder reservoir to agitate, resulting in brake fluid aeration. A small amount of air bubbles could enter the master cylinder, adversely affecting rear brake performance.
What should consumers do?
Free repair. Registered owners of the affected units were notified directly by mail sent on February 27, 2004. Consumers who have already responded to the recall and had their units repaired do not need to take any further action. Consumers who have not already responded to the recall should stop using their ATV immediately and contact an authorized Yamaha dealer to schedule an appointment for repair.
Which agency issued this recall?
This recall was issued by the CPSC on April 13, 2005. Severity: Moderate. Recall number: 05562.
How do I check if my product is affected by a recall?
Check the product description and recall number (05562) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Recall Context

Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.

Nearby Recalls in This Category

Other recalls in the same product category — useful for spotting patterns across the same defect class or manufacturer.

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Data Sources

Data as of 2025. Source: FDA, CPSC, NHTSA, USDA FSIS federal recall databases.

  • Source: FDA — Food and Drug Administration, openFDA Enforcement API (food, drug, and medical device recalls)
  • Source: CPSC — Consumer Product Safety Commission Recalls API (consumer product recalls and hazards)
  • Source: NHTSA — National Highway Traffic Safety Administration Recalls API (vehicle safety recalls)
  • Source: USDA FSIS — Food Safety and Inspection Service (meat, poultry, and egg product recalls)

Recall information is sourced from official federal agency databases. Always verify recall details with the issuing agency for the most current status. This information is for research and awareness purposes only.

All federal data sources used on this page

Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).