CPSC recall · Reported April 13, 2005
CPSC, Yamaha Motor Corp., U.S.A. Announce Recall Reminder for Off-Road Motorcycles and ATVs
The rear brake shoe material could separate due to improper adhesive curing, adversely affecting rear braking performance.
Yamaha Motor Corporation, U.S.A. of Cypress, California recalled Model year 2005 PW80 and TTR90 Off-Road Motorcycles and Grizzly 125 ATVs. These 2005 mode….
CPSC, Yamaha Motor Corp., U.S.A. Announce Recall Reminder for Off-Road Motorcycles and AT… was recalled by Yamaha Motor Corporation, U.S.A. of Cypress, California in April 13, 2005. Reason: The rear brake shoe material could separate due to improper adhesive curing, adversely affecting rear braking…. Remedy: Free repair. Registered owners of the affected units were notified directly by mail sent …. Verify recall #05563 with the CPSC before acting.
The recall
Yamaha Motor Corporation, U.S.A. of Cypress, California issued this CPSC recall-The rear brake shoe material could separate due to improper adhesive curing, adversely affecting rear braking….
- None
- agency class
- April 13, 2005
- reported
Sourced from official CPSC enforcement records. Verify recall #05563 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.
Recall Insight
This recall's affected scope, documented in the Recall Profile below, stays within a single-region or limited-distribution footprint. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. Consumers holding this product should act on the agency's documented remedy above rather than relying on general guidance.
Within the same product category the archive holds 6 closely related recalls, 3 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.
Vehicles recalls over time
Where this recall sits in its category - 7,783 vehicles recalls on record
Product description
Model year 2005 PW80 and TTR90 Off-Road Motorcycles and Grizzly 125 ATVs. These 2005 model year ATVs have "Grizzly 125" written on both sides of the bodywork. The ATVs are either hunter green, steel blue, or Realtree Hardwoods® High Definition Camouflage. These 2005 model year off-road motorcycles have either "PW80" or "TT-R90" written on both sides of the bodywork. The off-road motorcycles are blue and white.
Reason for recall
The rear brake shoe material could separate due to improper adhesive curing, adversely affecting rear braking performance.
Remedy, what to do
Free repair. Registered owners of the affected units were notified directly by mail sent on October 1, 2004. Consumers who have already responded to the recall and had their units repaired do not need to take any further action. Consumers who have not already responded to the recall should stop using their off-road motorcycle or ATV immediately and contact an authorized Yamaha dealer to schedule an appointment for repair.
Recall Profile
| Attribute | Value |
|---|---|
| Agency | U.S. Consumer Product Safety Commission |
| Severity class | Not classified by agency |
| Status | Active |
| Recall number | 05563 |
| Date reported | April 13, 2005 |
| Date initiated | April 13, 2005 |
| Recalling firm | Yamaha Motor Corporation, U.S.A. of Cypress, California |
| Affected scope | About 2,755 PW80 and TT-R90 Off-Road Motorcycles and about 850 Grizzly 125 ATVs |
| Distribution | Not disclosed |
| Official source | CPSC notice → |
Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.
What to do with this recall
Free repair. Registered owners of the affected units were notified directly by mail sent on October 1, 2004. Consumers who have a…
- Check the recall number (05563) and product description against the item you own. Search the archive
- Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
- Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next
This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.
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Nationwide recalls with similar severity or category timing
Consumer-product notices outside this firm and state, matched by severity timing and product category.
Similar severity · nearest report date
Same archive severity grade, closest by report date among other firms and states.
Similar Vehicles · nearest report date
Same product category, closest by report date among other firms and states (deduped against the severity set).
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Methodology · Corrections · Archive as of August 2026