Severity
Moderate
ModerateActive
CPSC recall · Reported April 13, 2005
CPSC, Yamaha Motor Corp., U.S.A. Announce Recall Reminder for Off-Road Motorcycles and ATVs
The rear brake shoe material could separate due to improper adhesive curing, adversely affecting rear braking performance.
Compiled from official public sources by the editorial team.
Verify with CPSC →
Yamaha Motor Corporation, U.S.A. of Cypress, California recalled Model year 2005 PW80 and TTR90 Off-Road Motorcycles and Grizzly 125 ATVs. These 2005 mode… - a moderate-severity action.
CPSC, Yamaha Motor Corp., U.S.A. Announce Recall Reminder for Off-Road Motorcycles and AT… was recalled by Yamaha Motor Corporation, U.S.A. of Cypress, California in April 13, 2005. Reason: The rear brake shoe material could separate due to improper adhesive curing, adversely affecting rear braking…. Remedy: Free repair. Registered owners of the affected units were notified directly by mail sent …. Verify recall #05563 with the CPSC before acting.
The recall
Yamaha Motor Corporation, U.S.A. of Cypress, California issued this moderate-severity CPSC recall-The rear brake shoe material could separate due to improper adhesive curing, adversely affecting rear braking….
- Moderate
- severity level
- April 13, 2005
- reported
Sourced from official CPSC enforcement records. Verify recall #05563 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.
Recall Insight
This CPSC action (record #05563) was formally reported on April 13, 2005. It is classified under Moderate severity, with a current status of Active. Yamaha Motor Corporation, U.S.A. of Cypress, California is listed as the recalling firm. Federal records list the affected scope as About 2,755 PW80 and TT-R90 Off-Road Motorcycles and about 850 Grizzly 125 ATVs.
The documented reason for this recall is: The rear brake shoe material could separate due to improper adhesive curing, adversely affecting rear braking performance. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Free repair. Registered owners of the affected units were notified directly by mail sent on October 1, 2004. Consumers who have already responded to the recall and had their units repaired do not nee… - consumers holding this product should act on that instruction rather than relying on general guidance.
Within the same product category the archive holds 6 closely related recalls, 6 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.
Vehicles recalls over time
Where this recall sits in its category - 7,642 vehicles recalls on record
Of 101,704 recalls in the database, 24,878 are high severity, 72,426 moderate, and 4,400 low. This recall is classified moderate severity.
Counts reflect market size and reporting activity, not inherent danger, we do not rank products by risk from raw recall volume.
Affected scope
About 2,755 PW80 and TT-R90 Off-Road Motorcycles and about 850 Grizzly 125 ATVs
Related Recalls
6
6 from same agency
Product description
Model year 2005 PW80 and TTR90 Off-Road Motorcycles and Grizzly 125 ATVs. These 2005 model year ATVs have "Grizzly 125" written on both sides of the bodywork. The ATVs are either hunter green, steel blue, or Realtree Hardwoods® High Definition Camouflage. These 2005 model year off-road motorcycles have either "PW80" or "TT-R90" written on both sides of the bodywork. The off-road motorcycles are blue and white.
Reason for recall
The rear brake shoe material could separate due to improper adhesive curing, adversely affecting rear braking performance.
Remedy, what to do
Free repair. Registered owners of the affected units were notified directly by mail sent on October 1, 2004. Consumers who have already responded to the recall and had their units repaired do not need to take any further action. Consumers who have not already responded to the recall should stop using their off-road motorcycle or ATV immediately and contact an authorized Yamaha dealer to schedule an appointment for repair.
Recall Profile
| Attribute | Value |
|---|---|
| Agency | U.S. Consumer Product Safety Commission |
| Severity class | Moderate |
| Status | Active |
| Recall number | 05563 |
| Date reported | April 13, 2005 |
| Date initiated | April 13, 2005 |
| Recalling firm | Yamaha Motor Corporation, U.S.A. of Cypress, California |
| Affected scope | About 2,755 PW80 and TT-R90 Off-Road Motorcycles and about 850 Grizzly 125 ATVs |
| Distribution | Not disclosed |
| Official source | CPSC notice → |
Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.
What to do with this recall
Free repair. Registered owners of the affected units were notified directly by mail sent on October 1, 2004. Consumers who have a…
- Check the recall number (05563) and product description against the item you own. Search the archive
- Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
- Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next
This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.
Frequently Asked Questions
What product was recalled? ▼
Model year 2005 PW80 and TTR90 Off-Road Motorcycles and Grizzly 125 ATVs. These 2005 model year ATVs have "Grizzly 125" written on both sides of the bodywork. The ATVs are either hunter green, steel blue, or Realtree Hardwoods® High Definition Camouflage. These 2005 model year off-road motorcycles have either "PW80" or "TT-R90" written on both sides of the bodywork. The off-road motorcycles are blue and white.. Recalled by Yamaha Motor Corporation, U.S.A. of Cypress, California. Units affected: About 2,755 PW80 and TT-R90 Off-Road Motorcycles and about 850 Grizzly 125 ATVs.
Why was this product recalled? ▼
The rear brake shoe material could separate due to improper adhesive curing, adversely affecting rear braking performance.
What should consumers do? ▼
Free repair. Registered owners of the affected units were notified directly by mail sent on October 1, 2004. Consumers who have already responded to the recall and had their units repaired do not need to take any further action. Consumers who have not already responded to the recall should stop using their off-road motorcycle or ATV immediately and contact an authorized Yamaha dealer to schedule an appointment for repair.
Which agency issued this recall? ▼
This recall was issued by the CPSC on April 13, 2005. Severity: Moderate. Recall number: 05563.
How do I check if my product is affected by a recall? ▼
Check the product description and recall number (05563) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product? ▼
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.
Nearby Recalls in This Category
Other recalls in the same product category, useful for spotting patterns across the same defect class or manufacturer.
CPSC Moderate
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Kawasaki Motors USA Recalls Model Year 2026 Teryx4 H2 and Teryx5 H2 Recreational Off-Road Vehicles Due to Impact and In…
Kawasaki Motors Manufacturing Corp., U.S.A., of Lincoln, Nebraska · 2026-06-11
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Yamaha Recalls Model Year 2021-2022 Fleet Golf Cars Due to Risk of Serious Injury or Death from a Crash Hazard
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Compare this recall with Yamazuki Recalls Youth All-Terrain Vehicles (ATVs) Due to R… →
Every figure on PlainRecalls is rendered directly from official FDA, CPSC and NHTSA recall records, no number is typed in by an editor. This recall: CPSC, reported April 13, 2005. Severity classes follow each agency's own taxonomy (FDA Class I/II/III; CPSC and NHTSA by hazard type), and related-recall context is computed across the full archive. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of July 2026.