PlainRecalls

CPSC, Polaris Industries Announce Recall of Select Model Year 2004 and 2005 Snowmobiles

Reported: May 19, 2005 Initiated: May 19, 2005 #05575 About 14,000 units

Polaris Industries Inc., of Medina, Minn. issued this CPSC recall on May 19, 2005. Classified as Moderate severity. Approximately About 14,000 units are affected. The recall was issued because: The fuel tank filler neck may develop a crack at the base where the filler neck meets the fuel tank assembly. This may …. This recall notice is sourced from official CPSC enforcement records. Below you will find the complete product description, hazard information, remedy instructions, and related recalls from the same manufacturer or product category.

Recall Insight

This CPSC action (record #05575) was formally reported on May 19, 2005. It is classified under Moderate severity, with a current status of Active. Polaris Industries Inc., of Medina, Minn. is listed as the recalling firm. Federal records indicate About 14,000 units are affected.

The documented reason for this recall is: The fuel tank filler neck may develop a crack at the base where the filler neck meets the fuel tank assembly. This may cause the neck to separate from the fuel tank assembly and allow fuel to escape from the tank, poten… Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Free repair. Contact your Polaris snowmobile dealer to schedule an appointment for the fuel neck reinforcement kit installation. If your Polaris dealership finds the filler neck cracked, your dealers… — consumers holding this product should act on that instruction rather than relying on general guidance.

To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC, NHTSA and USDA FSIS going back to 1995. Within the same product category, the database holds 6 closely related recalls, of which 6 were also issued by CPSC. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 21 years old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.

Recall Distribution by Severity Class

Severity1Class I (Critical)Class II (Moderate)Class III (Low)
Recall Distribution by Severity Class

Severity

Moderate

Units Affected

About 14,000

Related Recalls

6

6 from same agency

Product Description

Only select model year Polaris snowmobiles are part of this recall. The model and serial number (VIN) identification decal is located on the right-side of the tunnel underneath the seat. See affected model table below: Models Model Numbers 2004 Indy 340 S04NB3AE S04NB3AS 2004 550 PRO X S04NX5BE S04NX5BS 2004 Indy 500 S04NB4BS 2004 600 PRO X S04NX6ES 2004 340 Classic S04ND3AS 2004 700 PRO X S04NX7CS 2004 500 Classic S04ND4BS (A) 2004 800 PRO X S04NX8CS 2004 550 Classic S04ND5BS 2004 600 PRO X2 S04NY6EE S04NY6ES S04NY6ER 2004 600 Classic S04ND6ES (A)(B) 2004 700 PRO X2 S04NY7CE S04NY7CS 2004 700 Classic S04ND7CS (A) 2004 800 PRO X2 S04NY8CE S04NY8CS 2004 800 Classic S04ND8CS (A) (B) 2004 800 PRO XR S04NZ8CS (A) S04NZ8CE S04NZ8CR 2004 Frontier Classic S04ND7DS (A) 2005 Indy 500 S05NB4BS 2004 Super Sport S04NE5BS S04NP5BS (A)(B) 2005 340 Classic S05ND3AS 2004 500 XC SP S04NE5CS S04NP5CS (A)(C) 2005 500 Classic S05ND4BS 2004 600 XC SP S04NE6ES S04NP6ES (A)(C) 2005 550 Classic S05ND5BS 2004 700 XC SP S04NE7CS S04NP7CS (C) 2005 600 Classic S05ND6ES 2004 800 XC SP S04NE8CS S04NP8CS (C) 2005 Super Sport M10 S05NE5BS 2004 Trail RMK S04NJ5BS (A) 2005 Super Sport S05NP5BSA 2004 600 RMK S04NK6ES (A)(B)(C) 2005 500 XC SP M10 S05NE5CS 2004 700 RMK S04NK7CS (A)(B)(C) S04NL7CS (A)(B)(C) 2005 500 XC SP S05NP5CS (A) (B) 2004 800 RMK S04NK8CS (A)(B)(C) S04NL8CS (A)(B)(C) S04NM8CS (A)(B)(C) S04NM8CR 2005 600 XC SP M10 S05NE6ES 2004 600 Switchback S04NS6ES (C)(D) 2005 600 XC SP S05NP6ES (A)(B) 2004 700 Switchback S04NS7CS (C)(D) 2005 600 Switchback S05NS6ES (A)(B) 2004 800 Switchback S04NS8CS (C)(D) 2005 800 Switchback S05NS8CSA 2004 340 Touring S04NT3AE S04NT3AS 2005 Trail RMK S05NJ5BS (A) 2004 Trail Touring S04NT5BE S04NT5BS 2005 600 RMK S05NK6ES (A) 2004 600 Classic Touring S04NT6ES 2005 Indy 340 Touring S05NT3AS 2004 700 Classic Touring S04NT7CE S04NT7CS 2005 Trail Touring Deluxe S05NT5BS 2004 800 Classic Touring S04NT8CE S04NT8CS 2005 600 Touring S05NT6ES (A)(B) 2004 Sport Touring S04NU5BS 2005 800 Touring S05NT8CS 2005 Frontier Touring S05NT7DS

Reason for Recall

The fuel tank filler neck may develop a crack at the base where the filler neck meets the fuel tank assembly. This may cause the neck to separate from the fuel tank assembly and allow fuel to escape from the tank, potentially creating a fire hazard.

Remedy

Free repair. Contact your Polaris snowmobile dealer to schedule an appointment for the fuel neck reinforcement kit installation. If your Polaris dealership finds the filler neck cracked, your dealership has been instructed to replace the complete fuel tank assembly. Polaris has notified registered affected consumers directly about this recall.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 05575
Date reported May 19, 2005
Date initiated May 19, 2005
Recalling firm Polaris Industries Inc., of Medina, Minn.
Units affected About 14,000
Distribution Not disclosed

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

About 14,000 units affected — limited or regional distribution scale.

Regional (<10K units)
Multi-state (10K – 100K units) ✓ This recall
Large-scale (100K – 1M units)
Massive (≥1M units)

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

Frequently Asked Questions

What product was recalled?
Only select model year Polaris snowmobiles are part of this recall. The model and serial number (VIN) identification decal is located on the right-side of the tunnel underneath the seat. See affected model table below: Models Model Numbers 2004 Indy 340 S04NB3AE S04NB3AS 2004 550 PRO X S04NX5BE S04NX5BS 2004 Indy 500 S04NB4BS 2004 600 PRO X S04NX6ES 2004 340 Classic S04ND3AS 2004 700 PRO X S04NX7CS 2004 500 Classic S04ND4BS (A) 2004 800 PRO X S04NX8CS 2004 550 Classic S04ND5BS 2004 600 PRO X2 S04NY6EE S04NY6ES S04NY6ER 2004 600 Classic S04ND6ES (A)(B) 2004 700 PRO X2 S04NY7CE S04NY7CS 2004 700 Classic S04ND7CS (A) 2004 800 PRO X2 S04NY8CE S04NY8CS 2004 800 Classic S04ND8CS (A) (B) 2004 800 PRO XR S04NZ8CS (A) S04NZ8CE S04NZ8CR 2004 Frontier Classic S04ND7DS (A) 2005 Indy 500 S05NB4BS 2004 Super Sport S04NE5BS S04NP5BS (A)(B) 2005 340 Classic S05ND3AS 2004 500 XC SP S04NE5CS S04NP5CS (A)(C) 2005 500 Classic S05ND4BS 2004 600 XC SP S04NE6ES S04NP6ES (A)(C) 2005 550 Classic S05ND5BS 2004 700 XC SP S04NE7CS S04NP7CS (C) 2005 600 Classic S05ND6ES 2004 800 XC SP S04NE8CS S04NP8CS (C) 2005 Super Sport M10 S05NE5BS 2004 Trail RMK S04NJ5BS (A) 2005 Super Sport S05NP5BSA 2004 600 RMK S04NK6ES (A)(B)(C) 2005 500 XC SP M10 S05NE5CS 2004 700 RMK S04NK7CS (A)(B)(C) S04NL7CS (A)(B)(C) 2005 500 XC SP S05NP5CS (A) (B) 2004 800 RMK S04NK8CS (A)(B)(C) S04NL8CS (A)(B)(C) S04NM8CS (A)(B)(C) S04NM8CR 2005 600 XC SP M10 S05NE6ES 2004 600 Switchback S04NS6ES (C)(D) 2005 600 XC SP S05NP6ES (A)(B) 2004 700 Switchback S04NS7CS (C)(D) 2005 600 Switchback S05NS6ES (A)(B) 2004 800 Switchback S04NS8CS (C)(D) 2005 800 Switchback S05NS8CSA 2004 340 Touring S04NT3AE S04NT3AS 2005 Trail RMK S05NJ5BS (A) 2004 Trail Touring S04NT5BE S04NT5BS 2005 600 RMK S05NK6ES (A) 2004 600 Classic Touring S04NT6ES 2005 Indy 340 Touring S05NT3AS 2004 700 Classic Touring S04NT7CE S04NT7CS 2005 Trail Touring Deluxe S05NT5BS 2004 800 Classic Touring S04NT8CE S04NT8CS 2005 600 Touring S05NT6ES (A)(B) 2004 Sport Touring S04NU5BS 2005 800 Touring S05NT8CS 2005 Frontier Touring S05NT7DS. Recalled by Polaris Industries Inc., of Medina, Minn.. Units affected: About 14,000.
Why was this product recalled?
The fuel tank filler neck may develop a crack at the base where the filler neck meets the fuel tank assembly. This may cause the neck to separate from the fuel tank assembly and allow fuel to escape from the tank, potentially creating a fire hazard.
What should consumers do?
Free repair. Contact your Polaris snowmobile dealer to schedule an appointment for the fuel neck reinforcement kit installation. If your Polaris dealership finds the filler neck cracked, your dealership has been instructed to replace the complete fuel tank assembly. Polaris has notified registered affected consumers directly about this recall.
Which agency issued this recall?
This recall was issued by the CPSC on May 19, 2005. Severity: Moderate. Recall number: 05575.
How do I check if my product is affected by a recall?
Check the product description and recall number (05575) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Recall Context

Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.

Nearby Recalls in This Category

Other recalls in the same product category — useful for spotting patterns across the same defect class or manufacturer.

Compare this recall with Electrolux Group Recalls Frigidaire Gas Ranges Due to Burn … →

Data Sources

Data as of 2025. Source: FDA, CPSC, NHTSA, USDA FSIS federal recall databases.

  • Source: FDA — Food and Drug Administration, openFDA Enforcement API (food, drug, and medical device recalls)
  • Source: CPSC — Consumer Product Safety Commission Recalls API (consumer product recalls and hazards)
  • Source: NHTSA — National Highway Traffic Safety Administration Recalls API (vehicle safety recalls)
  • Source: USDA FSIS — Food Safety and Inspection Service (meat, poultry, and egg product recalls)

Recall information is sourced from official federal agency databases. Always verify recall details with the issuing agency for the most current status. This information is for research and awareness purposes only.

All federal data sources used on this page

Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).