CPSC, Polaris Industries Announce Expanded Recall of Select Model Year 2004.5 and 2005 ATVs

Q: Which agency issued this recall?

This recall was issued by the CPSC on June 24, 2005. Severity: Moderate. Recall number: 05583.

Q: How do I check if my product is affected by a recall?

Check the product description and recall number (05583) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.

Q: How do I report an injury from a recalled product?

Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Reviewed byPlainRecalls Editorial, Product Recalls Editorial Team · June 5, 2026

Reported: June 24, 2005 Initiated: June 24, 2005 #05583 About 61,020 (This recall was first announced in May 2005) units

Polaris Industries Inc., of Medina , Minn. issued this CPSC recall on June 24, 2005. Classified as Moderate severity. Approximately About 61,020 (This recall was first announced in May 2005) units are affected. The recall was issued because: Some 2004.5 and 2005 Model Year Sportsman, Scrambler 500 ATVs, Trail Boss and Magnum 330 ATVs were assembled with possi…. This recall notice is sourced from official CPSC enforcement records. Below you will find the complete product description, hazard information, remedy instructions, and related recalls from the same manufacturer or product category.

Recall Insight

This CPSC action (record #05583) was formally reported on June 24, 2005. It is classified under Moderate severity, with a current status of Active. Polaris Industries Inc., of Medina , Minn. is listed as the recalling firm. Federal records indicate About 61,020 (This recall was first announced in May 2005) units are affected, placing this recall in the million-unit bracket that typically triggers nationwide consumer alerts and retailer sweeps.

The documented reason for this recall is: Some 2004.5 and 2005 Model Year Sportsman, Scrambler 500 ATVs, Trail Boss and Magnum 330 ATVs were assembled with possibly defective Electronic Control Modules (ECM), which may fail and overheat. If this were to occur, … Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Free repair. Contact your Polaris ATV dealer to schedule an appointment for ECM replacement. Polaris has notified registered affected consumers directly about this recall. — consumers holding this product should act on that instruction rather than relying on general guidance.

To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC, NHTSA and USDA FSIS going back to 1995. Within the same product category, the database holds 6 closely related recalls, of which 1 were also issued by CPSC. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 21 years old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.

Recall Distribution by Severity Class

Severity

Moderate

Units Affected

About 61,020 (This recall was first announced in May 2005)

Related Recalls

1 from same agency

Product Description

Only select model year Polaris ATVs are part of this recall. The Sportsman ATV model and serial number identification decal is located on the front side of the front radiator covering. The Scrambler 500 ATV model and serial number identification decal is located on top of the front cab cover. The Vehicle Identification Number (VIN), or serial number is also permanently stamped into the left frame rail behind the left front wheel of all Polaris ATVs. Affected units can be verified by comparing the last six digits of the VIN to the serial number range in bold typed below. NOTE: Not all 2004.5 and 2005 model year vehicles are affected. Please review the affected unit table below. Models Affected Model Number(s) Serial Number Range 2004.5 SPORTSMAN 500 A04CH50(AO)(AR)(AS) 4XACH50A*4A 347719 - 348073 4XACH50A*4B 407412 - 407876 2005 SPORTSMAN 400 A05MH42(AB)(AG)(AH) 4XAMH42A*5A 343374 - 343413, 353730 - 355129, 360331 - 360780, 373808 - 374327,379785 - 380385, 600801 - 602060, 609261 - 610515 4XAMH42A*5B 411353 - 415199, 418895 - 427514, 430095 - 430634, 675596 - 676621, 679861 - 680700 2005 SPORTSMAN 500 A05MH50(AB)(AC)(AG)(AH)(AL) 4XAMH50A*5A 343334 - 343373, 350342 - 351590, 355130 - 355835, 358431 - 360330,362765 - 365588, 373208 - 373807, 378452 - 380569, 600301 - 600800, 605111 - 606260, 609111 - 609665, 612059 - 612811 4XAMH50A*5B 404297 - 404796, 407877 - 408556, 411833 - 412332, 415200 - 431444, 675381 - 681370 2005 SPORTSMAN 600 A05MH59(AK)(AN) 4XAMH59A*5A 343286 - 343333, 349790 - 350341, 365589 - 366670, 372908 - 377872 2005 SPORTSMAN 700 A05MH68(AK)(AN)(AP) 4XAMH68A*5A 342736 - 343285, 349130 - 356390, 360781 - 377252, 604711 - 605110 (non -military application) A05MH68(CA) 4XAMH68C*5A 353612 - 353618 4XAMH68C*5P 461037, 461039 2005 Sportsman 6X6 A05CL50(AA) 4XACL50A*54 549671 - 558303, 796545 - 799527 2005 SCRAMBLER 500 A05BG50(AA) 4XABG50A*52 523011 - 523889, 527617 - 528865, 529468 4XABG50A*54 554662 - 558475, 796577 - 799530 2005 Trail Boss 330 A05CA32(AA) 4XACA32A*5B 410751 - 413970 4XACA32A*52 532233 - 541659, 751061 - 757439 4XACA32A*54 550569 - 558765 A05CA32(AB) 4XACA32A*54 551800 - 553997 2005 Magnum 330 2X4 A05CB32(AA) 4XACB32A*52 527107 - 529313, 537673 - 542424, 752671 - 753030 4XACB32A*5B 405797 - 405846, 408757 - 409346, 413971 - 414270, 675331 - 679450 2005 Magnum 330 4X4 A05CD32(AA)(AB)(AC) 4XACD32A*52 521885 - 522981, 528132 - 529815, 532671 - 541374 4XACD32A*5B 405847 - 405896, 409347 - 410750, 414271 - 414534, 431445 - 431756, 675001 - 679051

Reason for Recall

Some 2004.5 and 2005 Model Year Sportsman, Scrambler 500 ATVs, Trail Boss and Magnum 330 ATVs were assembled with possibly defective Electronic Control Modules (ECM), which may fail and overheat. If this were to occur, excessive heat could cause a fire, possibly resulting in serious injury or death.

Remedy

Free repair. Contact your Polaris ATV dealer to schedule an appointment for ECM replacement. Polaris has notified registered affected consumers directly about this recall.

Details

Recalling Firm: Polaris Industries Inc., of Medina , Minn.
Units Affected: About 61,020 (This recall was first announced in May 2005)
Official Source: https://www.cpsc.gov/Recalls/2005/CPSC-Polaris-Industries-Announce-Expanded-Recall-of-Select-Model-Year-20045-and-2005-ATVs-

Recall Profile

Structured summary of the CPSC recall record
Attribute	Value
Agency	U.S. Consumer Product Safety Commission
Severity class	Moderate
Status	Active
Recall number	05583
Date reported	June 24, 2005
Date initiated	June 24, 2005
Recalling firm	Polaris Industries Inc., of Medina , Minn.
Units affected	About 61,020 (This recall was first announced in May 2005)
Distribution	Not disclosed

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

About 61,020 (This recall was first announced in May 2005) units affected — million-unit bracket.

Regional (<10K units) —

Multi-state (10K – 100K units) —

Large-scale (100K – 1M units) —

Massive (≥1M units) ✓ This recall

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

Frequently Asked Questions

What product was recalled? ▼

Why was this product recalled? ▼

What should consumers do? ▼

Free repair. Contact your Polaris ATV dealer to schedule an appointment for ECM replacement. Polaris has notified registered affected consumers directly about this recall.

Which agency issued this recall? ▼

This recall was issued by the CPSC on June 24, 2005. Severity: Moderate. Recall number: 05583.

How do I check if my product is affected by a recall? ▼

Check the product description and recall number (05583) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.

How do I report an injury from a recalled product? ▼

Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

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Recall Context

Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.

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Data Sources

Data as of 2025. Source: FDA, CPSC, NHTSA, USDA FSIS federal recall databases.

Source: FDA — Food and Drug Administration, openFDA Enforcement API (food, drug, and medical device recalls)
Source: CPSC — Consumer Product Safety Commission Recalls API (consumer product recalls and hazards)
Source: NHTSA — National Highway Traffic Safety Administration Recalls API (vehicle safety recalls)
Source: USDA FSIS — Food Safety and Inspection Service (meat, poultry, and egg product recalls)

Recall information is sourced from official federal agency databases. Always verify recall details with the issuing agency for the most current status. This information is for research and awareness purposes only.

Read our methodology — how this data is sourced, computed, and verified.

All federal data sources used on this page

U.S. Census Bureau ACS — demographic + housing + income data. census.gov/programs-surveys/acs
BLS Occupational Employment and Wage Statistics (OEWS) — wage + employment by occupation. bls.gov/oes
BEA Regional Economic Accounts — GDP + personal income by state/metro. bea.gov/data/regional
U.S. Census Bureau County Business Patterns — establishment + employment by industry. census.gov/cbp
IRS Statistics of Income (SOI) — tax-return aggregate data. irs.gov/statistics
data.gov — U.S. federal open-data portal — discovery layer for additional federal sources. data.gov

Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Accessed 2026-06-05 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).