Severity
Moderate
ModerateActive
CPSC recall · Reported July 28, 2005
CPSC, Polaris Industries Announce Recall of 900 Fusion, 900 RMK, and 900 Switchback Snowmobiles
There are three separate issues involved in this safety recall: Front Suspension Spindle - The nut that fastens the upper control arm ball joint to the suspension spindle can loos…
Compiled from official public sources by the editorial team.
Verify with CPSC →
Polaris Industries Inc., of Medina, Minn. recalled The recall includes model year 2005 Polaris "900 Fusion," "900 RMK," and "900 Switchback"… - a moderate-severity action.
CPSC, Polaris Industries Announce Recall of 900 Fusion, 900 RMK, and 900 Switchback Snowm… was recalled by Polaris Industries Inc., of Medina, Minn. in July 28, 2005. Reason: There are three separate issues involved in this safety recall: Front Suspension Spindle - The nut that faste…. Remedy: Consumers should immediately stop using the snowmobile and contact their Polaris dealer t…. Verify recall #05590 with the CPSC before acting.
The recall
Polaris Industries Inc., of Medina, Minn. issued this moderate-severity CPSC recall-There are three separate issues involved in this safety recall: Front Suspension Spindle - The nut that faste….
- Moderate
- severity level
- July 28, 2005
- reported
Sourced from official CPSC enforcement records. Verify recall #05590 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.
Recall Insight
This CPSC action (record #05590) was formally reported on July 28, 2005. It is classified under Moderate severity, with a current status of Active. Polaris Industries Inc., of Medina, Minn. is listed as the recalling firm. Federal records list the affected scope as About 7,800.
The documented reason for this recall is: There are three separate issues involved in this safety recall: Front Suspension Spindle - The nut that fastens the upper control arm ball joint to the suspension spindle can loosen. If this occurs, continued operation … Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should immediately stop using the snowmobile and contact their Polaris dealer to schedule a free repair. Polaris is directly notifying most owners about the recall. - consumers holding this product should act on that instruction rather than relying on general guidance.
Within the same product category the archive holds 6 closely related recalls, 4 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.
Food recalls over time
Where this recall sits in its category - 25,126 food recalls on record
Of 101,704 recalls in the database, 24,878 are high severity, 72,426 moderate, and 4,400 low. This recall is classified moderate severity.
Counts reflect market size and reporting activity, not inherent danger, we do not rank products by risk from raw recall volume.
Affected scope
About 7,800
Related Recalls
6
4 from same agency
Product description
The recall includes model year 2005 Polaris "900 Fusion," "900 RMK," and "900 Switchback" snowmobiles with model numbers: S05PL8DSD, S05PM8DS(A)(B), S05PN8DS, S05PS8DS, S05PM8DS(A)(B)(C), S05PL8DS(A)(B)(C). The snowmobile model and serial number identification decal is located on the right-front side decal of the tunnel. The serial number is permanently stamped into the tunnel and the model number is embossed on the decal.
Reason for recall
There are three separate issues involved in this safety recall: Front Suspension Spindle - The nut that fastens the upper control arm ball joint to the suspension spindle can loosen. If this occurs, continued operation could allow the spindle to break and release the upper control arm, posing a risk of loss of control of the vehicle. Fuel Tank Chaffing - The fuel tanks can contact the chassis along the bulkheads, leading to wear on the tank walls. This could pose a fuel leakage and possible fire hazard to consumers. Gasket - The gasket sealing the fuel pump assembly to the tank can develop cracks. This poses a risk of fuel leakage and fire hazard to consumers.
Remedy, what to do
Consumers should immediately stop using the snowmobile and contact their Polaris dealer to schedule a free repair. Polaris is directly notifying most owners about the recall.
Recall Profile
| Attribute | Value |
|---|---|
| Agency | U.S. Consumer Product Safety Commission |
| Severity class | Moderate |
| Status | Active |
| Recall number | 05590 |
| Date reported | July 28, 2005 |
| Date initiated | July 28, 2005 |
| Recalling firm | Polaris Industries Inc., of Medina, Minn. |
| Affected scope | About 7,800 |
| Distribution | Not disclosed |
| Official source | CPSC notice → |
Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.
What to do with this recall
Consumers should immediately stop using the snowmobile and contact their Polaris dealer to schedule a free repair. Polaris is dir…
- Check the recall number (05590) and product description against the item you own. Search the archive
- Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
- Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next
This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.
Frequently Asked Questions
What product was recalled? ▼
The recall includes model year 2005 Polaris "900 Fusion," "900 RMK," and "900 Switchback" snowmobiles with model numbers: S05PL8DSD, S05PM8DS(A)(B), S05PN8DS, S05PS8DS, S05PM8DS(A)(B)(C), S05PL8DS(A)(B)(C). The snowmobile model and serial number identification decal is located on the right-front side decal of the tunnel. The serial number is permanently stamped into the tunnel and the model number is embossed on the decal.. Recalled by Polaris Industries Inc., of Medina, Minn.. Units affected: About 7,800.
Why was this product recalled? ▼
There are three separate issues involved in this safety recall: Front Suspension Spindle - The nut that fastens the upper control arm ball joint to the suspension spindle can loosen. If this occurs, continued operation could allow the spindle to break and release the upper control arm, posing a risk of loss of control of the vehicle. Fuel Tank Chaffing - The fuel tanks can contact the chassis along the bulkheads, leading to wear on the tank walls. This could pose a fuel leakage and possible fire hazard to consumers. Gasket - The gasket sealing the fuel pump assembly to the tank can develop cracks. This poses a risk of fuel leakage and fire hazard to consumers.
What should consumers do? ▼
Consumers should immediately stop using the snowmobile and contact their Polaris dealer to schedule a free repair. Polaris is directly notifying most owners about the recall.
Which agency issued this recall? ▼
This recall was issued by the CPSC on July 28, 2005. Severity: Moderate. Recall number: 05590.
How do I check if my product is affected by a recall? ▼
Check the product description and recall number (05590) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product? ▼
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.
Nearby Recalls in This Category
Other recalls in the same product category, useful for spotting patterns across the same defect class or manufacturer.
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Every figure on PlainRecalls is rendered directly from official FDA, CPSC and NHTSA recall records, no number is typed in by an editor. This recall: CPSC, reported July 28, 2005. Severity classes follow each agency's own taxonomy (FDA Class I/II/III; CPSC and NHTSA by hazard type), and related-recall context is computed across the full archive. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of July 2026.