PlainRecalls

CPSC, Polaris Industries Inc. Announce Recall of Snowmobiles

Reported: October 14, 2005 Initiated: October 14, 2005 #06503 About 16,640 units

Polaris Industries Inc., of Medina, Minn. issued this CPSC recall on October 14, 2005. Classified as Moderate severity. Approximately About 16,640 units are affected. The recall was issued because: The fuel tank filler neck on these snowmobiles can crack. A crack in the filler neck area may cause the filler neck to …. This recall notice is sourced from official CPSC enforcement records. Below you will find the complete product description, hazard information, remedy instructions, and related recalls from the same manufacturer or product category.

Recall Insight

This CPSC action (record #06503) was formally reported on October 14, 2005. It is classified under Moderate severity, with a current status of Active. Polaris Industries Inc., of Medina, Minn. is listed as the recalling firm. Federal records indicate About 16,640 units are affected.

The documented reason for this recall is: The fuel tank filler neck on these snowmobiles can crack. A crack in the filler neck area may cause the filler neck to separate from the fuel tank. A crack or filler neck separation may allow fuel or fuel vapors to esca… Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should stop using these vehicles immediately. Polaris has notified registered affected consumers directly about this recall. Contact your Polaris snowmobile dealer to schedule an appointmen… — consumers holding this product should act on that instruction rather than relying on general guidance.

To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC, NHTSA and USDA FSIS going back to 1995. Within the same product category, the database holds 6 closely related recalls, of which 6 were also issued by CPSC. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 21 years old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.

Recall Distribution by Severity Class

Severity1Class I (Critical)Class II (Moderate)Class III (Low)
Recall Distribution by Severity Class

Severity

Moderate

Units Affected

About 16,640

Related Recalls

6

6 from same agency

Product Description

The recall involves all model year 2005 900 Fusion, 900 RMK, 900 Switchback snowmobiles, and select model year 2006 600HO Fusion / RMK / Switchback, 900 Fusion / RMK / Switchback, FS Classic / Touring, and FST Classic / Touring / Switchback snowmobiles. The model and serial number (VIN) identification decal is located on the right side of the tunnel underneath the seat. See affected model table below. Model Number of Affected Snowmobiles: Model Model Number 2005 900 Fusion S05MP8DS (A)(B)(C) 2005 900 RMK S05PL8DS (A)(B)(C)(D) S05PM8DS (A)(B) S05PN8DS S05PN8DE 2005 900 Switchback S05PS8DS 2006 600 HO Fusion S06MP6FS (A)(B) S06MC6FS S06ME6FS 2006 600 HO RMK S06PK6FS (A) 2006 600 HO Switchback S06PS6FS (A) 2006 900 Fusion S06MP8DS (A)(B) 2006 900 RMK S06PL8DS (A)(B) S06PM8DS (A) S06PN8DS (A) S06PR8DS 2006 900 Switchback S06PS8DS (A) 2006 FS Classic S06PD7ES 2006 FS Touring S06PT7ES 2006 FST Classic S06PD7FS 2006 FST Touring S06PT7FS 2006 FST Switchback S06PS7FS

Reason for Recall

The fuel tank filler neck on these snowmobiles can crack. A crack in the filler neck area may cause the filler neck to separate from the fuel tank. A crack or filler neck separation may allow fuel or fuel vapors to escape from the fuel tank, posing a fire hazard.

Remedy

Consumers should stop using these vehicles immediately. Polaris has notified registered affected consumers directly about this recall. Contact your Polaris snowmobile dealer to schedule an appointment for the fuel neck reinforcement kit installation.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 06503
Date reported October 14, 2005
Date initiated October 14, 2005
Recalling firm Polaris Industries Inc., of Medina, Minn.
Units affected About 16,640
Distribution Not disclosed

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

About 16,640 units affected — limited or regional distribution scale.

Regional (<10K units)
Multi-state (10K – 100K units) ✓ This recall
Large-scale (100K – 1M units)
Massive (≥1M units)

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

Frequently Asked Questions

What product was recalled?
The recall involves all model year 2005 900 Fusion, 900 RMK, 900 Switchback snowmobiles, and select model year 2006 600HO Fusion / RMK / Switchback, 900 Fusion / RMK / Switchback, FS Classic / Touring, and FST Classic / Touring / Switchback snowmobiles. The model and serial number (VIN) identification decal is located on the right side of the tunnel underneath the seat. See affected model table below. Model Number of Affected Snowmobiles: Model Model Number 2005 900 Fusion S05MP8DS (A)(B)(C) 2005 900 RMK S05PL8DS (A)(B)(C)(D) S05PM8DS (A)(B) S05PN8DS S05PN8DE 2005 900 Switchback S05PS8DS 2006 600 HO Fusion S06MP6FS (A)(B) S06MC6FS S06ME6FS 2006 600 HO RMK S06PK6FS (A) 2006 600 HO Switchback S06PS6FS (A) 2006 900 Fusion S06MP8DS (A)(B) 2006 900 RMK S06PL8DS (A)(B) S06PM8DS (A) S06PN8DS (A) S06PR8DS 2006 900 Switchback S06PS8DS (A) 2006 FS Classic S06PD7ES 2006 FS Touring S06PT7ES 2006 FST Classic S06PD7FS 2006 FST Touring S06PT7FS 2006 FST Switchback S06PS7FS. Recalled by Polaris Industries Inc., of Medina, Minn.. Units affected: About 16,640.
Why was this product recalled?
The fuel tank filler neck on these snowmobiles can crack. A crack in the filler neck area may cause the filler neck to separate from the fuel tank. A crack or filler neck separation may allow fuel or fuel vapors to escape from the fuel tank, posing a fire hazard.
What should consumers do?
Consumers should stop using these vehicles immediately. Polaris has notified registered affected consumers directly about this recall. Contact your Polaris snowmobile dealer to schedule an appointment for the fuel neck reinforcement kit installation.
Which agency issued this recall?
This recall was issued by the CPSC on October 14, 2005. Severity: Moderate. Recall number: 06503.
How do I check if my product is affected by a recall?
Check the product description and recall number (06503) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Recall Context

Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.

Nearby Recalls in This Category

Other recalls in the same product category — useful for spotting patterns across the same defect class or manufacturer.

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Data Sources

Data as of 2025. Source: FDA, CPSC, NHTSA, USDA FSIS federal recall databases.

  • Source: FDA — Food and Drug Administration, openFDA Enforcement API (food, drug, and medical device recalls)
  • Source: CPSC — Consumer Product Safety Commission Recalls API (consumer product recalls and hazards)
  • Source: NHTSA — National Highway Traffic Safety Administration Recalls API (vehicle safety recalls)
  • Source: USDA FSIS — Food Safety and Inspection Service (meat, poultry, and egg product recalls)

Recall information is sourced from official federal agency databases. Always verify recall details with the issuing agency for the most current status. This information is for research and awareness purposes only.

All federal data sources used on this page

Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).