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CPSC recall · Reported October 14, 2005

CPSC, Polaris Industries Inc. Announce Recall of Snowmobiles

The fuel tank filler neck on these snowmobiles can crack. A crack in the filler neck area may cause the filler neck to separate from the fuel tank. A crack or filler neck separati…

Recall #
06503
Affected scope
About 16,640
Compiled from official public sources by the editorial team.
Verify with CPSC →
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Polaris Industries Inc., of Medina, Minn. recalled The recall involves all model year 2005 900 Fusion, 900 RMK, 900 Switchback snowmobiles, … - a moderate-severity action.

CPSC, Polaris Industries Inc. Announce Recall of Snowmobiles was recalled by Polaris Industries Inc., of Medina, Minn. in October 14, 2005. Reason: The fuel tank filler neck on these snowmobiles can crack. A crack in the filler neck area may cause the fille…. Remedy: Consumers should stop using these vehicles immediately. Polaris has notified registered a…. Verify recall #06503 with the CPSC before acting.

The recall

Polaris Industries Inc., of Medina, Minn. issued this moderate-severity CPSC recall-The fuel tank filler neck on these snowmobiles can crack. A crack in the filler neck area may cause the fille….

Moderate
severity level
October 14, 2005
reported

Sourced from official CPSC enforcement records. Verify recall #06503 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.

Recall Insight

This CPSC action (record #06503) was formally reported on October 14, 2005. It is classified under Moderate severity, with a current status of Active. Polaris Industries Inc., of Medina, Minn. is listed as the recalling firm. Federal records list the affected scope as About 16,640.

The documented reason for this recall is: The fuel tank filler neck on these snowmobiles can crack. A crack in the filler neck area may cause the filler neck to separate from the fuel tank. A crack or filler neck separation may allow fuel or fuel vapors to esca… Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should stop using these vehicles immediately. Polaris has notified registered affected consumers directly about this recall. Contact your Polaris snowmobile dealer to schedule an appointmen… - consumers holding this product should act on that instruction rather than relying on general guidance.

Within the same product category the archive holds 6 closely related recalls, 6 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.

Household Products recalls over time

Where this recall sits in its category - 3,056 household products recalls on record

50100150200250 20052008201120142017202020232026 115
Severity2487872426High severity (most serious)Moderate severityLow severity
Where this recall sits in the database

Of 101,704 recalls in the database, 24,878 are high severity, 72,426 moderate, and 4,400 low. This recall is classified moderate severity.

Counts reflect market size and reporting activity, not inherent danger, we do not rank products by risk from raw recall volume.

Severity

Moderate

Affected scope

About 16,640

Related Recalls

6

6 from same agency

Product description

The recall involves all model year 2005 900 Fusion, 900 RMK, 900 Switchback snowmobiles, and select model year 2006 600HO Fusion / RMK / Switchback, 900 Fusion / RMK / Switchback, FS Classic / Touring, and FST Classic / Touring / Switchback snowmobiles. The model and serial number (VIN) identification decal is located on the right side of the tunnel underneath the seat. See affected model table below. Model Number of Affected Snowmobiles: Model Model Number 2005 900 Fusion S05MP8DS (A)(B)(C) 2005 900 RMK S05PL8DS (A)(B)(C)(D) S05PM8DS (A)(B) S05PN8DS S05PN8DE 2005 900 Switchback S05PS8DS 2006 600 HO Fusion S06MP6FS (A)(B) S06MC6FS S06ME6FS 2006 600 HO RMK S06PK6FS (A) 2006 600 HO Switchback S06PS6FS (A) 2006 900 Fusion S06MP8DS (A)(B) 2006 900 RMK S06PL8DS (A)(B) S06PM8DS (A) S06PN8DS (A) S06PR8DS 2006 900 Switchback S06PS8DS (A) 2006 FS Classic S06PD7ES 2006 FS Touring S06PT7ES 2006 FST Classic S06PD7FS 2006 FST Touring S06PT7FS 2006 FST Switchback S06PS7FS

Reason for recall

The fuel tank filler neck on these snowmobiles can crack. A crack in the filler neck area may cause the filler neck to separate from the fuel tank. A crack or filler neck separation may allow fuel or fuel vapors to escape from the fuel tank, posing a fire hazard.

Remedy, what to do

Consumers should stop using these vehicles immediately. Polaris has notified registered affected consumers directly about this recall. Contact your Polaris snowmobile dealer to schedule an appointment for the fuel neck reinforcement kit installation.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 06503
Date reported October 14, 2005
Date initiated October 14, 2005
Recalling firm Polaris Industries Inc., of Medina, Minn.
Affected scope About 16,640
Distribution Not disclosed
Official source CPSC notice →

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

What to do with this recall

Consumers should stop using these vehicles immediately. Polaris has notified registered affected consumers directly about this re…

  • Check the recall number (06503) and product description against the item you own. Search the archive
  • Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
  • Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next

This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.

Frequently Asked Questions

What product was recalled?
The recall involves all model year 2005 900 Fusion, 900 RMK, 900 Switchback snowmobiles, and select model year 2006 600HO Fusion / RMK / Switchback, 900 Fusion / RMK / Switchback, FS Classic / Touring, and FST Classic / Touring / Switchback snowmobiles. The model and serial number (VIN) identification decal is located on the right side of the tunnel underneath the seat. See affected model table below. Model Number of Affected Snowmobiles: Model Model Number 2005 900 Fusion S05MP8DS (A)(B)(C) 2005 900 RMK S05PL8DS (A)(B)(C)(D) S05PM8DS (A)(B) S05PN8DS S05PN8DE 2005 900 Switchback S05PS8DS 2006 600 HO Fusion S06MP6FS (A)(B) S06MC6FS S06ME6FS 2006 600 HO RMK S06PK6FS (A) 2006 600 HO Switchback S06PS6FS (A) 2006 900 Fusion S06MP8DS (A)(B) 2006 900 RMK S06PL8DS (A)(B) S06PM8DS (A) S06PN8DS (A) S06PR8DS 2006 900 Switchback S06PS8DS (A) 2006 FS Classic S06PD7ES 2006 FS Touring S06PT7ES 2006 FST Classic S06PD7FS 2006 FST Touring S06PT7FS 2006 FST Switchback S06PS7FS. Recalled by Polaris Industries Inc., of Medina, Minn.. Units affected: About 16,640.
Why was this product recalled?
The fuel tank filler neck on these snowmobiles can crack. A crack in the filler neck area may cause the filler neck to separate from the fuel tank. A crack or filler neck separation may allow fuel or fuel vapors to escape from the fuel tank, posing a fire hazard.
What should consumers do?
Consumers should stop using these vehicles immediately. Polaris has notified registered affected consumers directly about this recall. Contact your Polaris snowmobile dealer to schedule an appointment for the fuel neck reinforcement kit installation.
Which agency issued this recall?
This recall was issued by the CPSC on October 14, 2005. Severity: Moderate. Recall number: 06503.
How do I check if my product is affected by a recall?
Check the product description and recall number (06503) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

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Every figure on PlainRecalls is rendered directly from official FDA, CPSC and NHTSA recall records, no number is typed in by an editor. This recall: CPSC, reported October 14, 2005. Severity classes follow each agency's own taxonomy (FDA Class I/II/III; CPSC and NHTSA by hazard type), and related-recall context is computed across the full archive. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of July 2026.