PlainRecalls

CPSC, Yamaha Motor Corp., U.S.A. Announce Recall of ATVs

Reported: November 2, 2005 Initiated: November 2, 2005 #06506 About 70,000 units

Yamaha Motor Corporation U.S.A., of Cypress, Calif. issued this CPSC recall on November 2, 2005. Classified as Moderate severity. Approximately About 70,000 units are affected. The recall was issued because: The protective boots covering the steering system's tie-rod ends (universal joints) on the recalled ATVs could be pinch…. This recall notice is sourced from official CPSC enforcement records. Below you will find the complete product description, hazard information, remedy instructions, and related recalls from the same manufacturer or product category.

Recall Insight

This CPSC action (record #06506) was formally reported on November 2, 2005. It is classified under Moderate severity, with a current status of Active. Yamaha Motor Corporation U.S.A., of Cypress, Calif. is listed as the recalling firm. Federal records indicate About 70,000 units are affected.

The documented reason for this recall is: The protective boots covering the steering system's tie-rod ends (universal joints) on the recalled ATVs could be pinched during installation or adjustment, cutting a hole in the rubber. If this occurs, grease could esc… Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Free repair. Registered owners of the affected units were notified directly by mail sent on October 14, 2005. Consumers should stop using their ATV immediately and contact an authorized Yamaha dealer… — consumers holding this product should act on that instruction rather than relying on general guidance.

To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC, NHTSA and USDA FSIS going back to 1995. Within the same product category, the database holds 6 closely related recalls, of which 1 were also issued by CPSC. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 21 years old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.

Recall Distribution by Severity Class

Severity1Class I (Critical)Class II (Moderate)Class III (Low)
Recall Distribution by Severity Class

Severity

Moderate

Units Affected

About 70,000

Related Recalls

6

1 from same agency

Product Description

Yamaha has announced a voluntary recall of certain 2005 and 2006 Yamaha Bruin 250, Bruin 350 4WD and 2WD, Big Bear 400, Kodiak 400, and Kodiak 450 ATVs, and certain 2006 Wolverine 450 ATVs. Below is a list of make, model and vehicle identification numbers (VIN) involved in the recall. Make/Model Vehicle Identification Number ("VIN") 2005 Bruin 250 2WD 2006 Bruin 250 2WD 2005 Bruin 350 Auto 2WD 2006 Bruin 350 Auto 2WD 2005 Bruin 350 Auto 4WD 2006 Bruin 350 Auto 4WD 2005 Bruin 350 Auto 4WD Hunter 2006 Bruin 350 Auto 4WD Hunter 2005 Big Bear 400 4WD 2006 Big Bear 400 4WD 2005 Kodiak 400 4WD 2006 Kodiak 400 4WD 2005 Kodiak 400 4WD/Hunter 2006 Kodiak 400 4WD/Hunter 2005 Kodiak 450 4WD 2005 Kodiak 450 4WD 2005 Kodiak 450 4WD/Hunter 2005 Kodiak 450 4WD/Hunter 2005 Kodiak 450 4WD SE 2006 Wolverine 450 4WD YFM250BT YFM250BV YFM350BAT YFM350BAV YFM350FAT YFM350FAV YFM350FAHT YFM350FAHV YFM400FT YFM400FV YFM400FAT YFM400FAV YFM400FAHT YFM400FAHV YFM450FAT YFM450FAV YFM450FAHT YFM450FAHV YFM450FASET YFM450FXV AG01Y-0116001 ~ 0120900 AG01Y-0120901 ~ 0123400 AH10Y-0012901 ~ 0016600 AH10Y-0016601 ~ 0020100 AH09Y-0019301 ~ 0023500 AH09Y-0023501 ~ 0029400 AH13Y-0002601 ~ 0003600 AH13Y-0003601 ~ 0006100 AH06Y-0055101 ~ 0057600 AH06Y-0057601 ~ 0059281 AJ15Y-0000101 ~ 0009600 AJ15Y-0009601 ~ 0011700 AJ17Y-0000101 ~ 0002100 AJ17Y-0002101 ~ 0003200 AJ14Y-0000101 ~ 0014900 AJ14Y-0014901 ~ 0018800 AJ16Y-0000101 ~ 0005300 AJ16Y-0005301 ~ 0008300 AJ18Y-0000101 ~ 0002700 AJ21Y-0000101 ~ 0001400

Reason for Recall

The protective boots covering the steering system's tie-rod ends (universal joints) on the recalled ATVs could be pinched during installation or adjustment, cutting a hole in the rubber. If this occurs, grease could escape, and contaminants, such as sand or mud, could get into the assembly through the hole, causing accelerated wear. This could result in abnormal steering free play. If the ATV continues to be operated without repair, the ball and socket portion of the tie-rod end could wear to the point that they separate, resulting in loss of steering control, which could cause a vehicle crash with injury or death.

Remedy

Free repair. Registered owners of the affected units were notified directly by mail sent on October 14, 2005. Consumers should stop using their ATV immediately and contact an authorized Yamaha dealer to schedule an appointment for repair.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 06506
Date reported November 2, 2005
Date initiated November 2, 2005
Recalling firm Yamaha Motor Corporation U.S.A., of Cypress, Calif.
Units affected About 70,000
Distribution Not disclosed

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

About 70,000 units affected — limited or regional distribution scale.

Regional (<10K units)
Multi-state (10K – 100K units) ✓ This recall
Large-scale (100K – 1M units)
Massive (≥1M units)

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

Frequently Asked Questions

What product was recalled?
Yamaha has announced a voluntary recall of certain 2005 and 2006 Yamaha Bruin 250, Bruin 350 4WD and 2WD, Big Bear 400, Kodiak 400, and Kodiak 450 ATVs, and certain 2006 Wolverine 450 ATVs. Below is a list of make, model and vehicle identification numbers (VIN) involved in the recall. Make/Model Vehicle Identification Number ("VIN") 2005 Bruin 250 2WD 2006 Bruin 250 2WD 2005 Bruin 350 Auto 2WD 2006 Bruin 350 Auto 2WD 2005 Bruin 350 Auto 4WD 2006 Bruin 350 Auto 4WD 2005 Bruin 350 Auto 4WD Hunter 2006 Bruin 350 Auto 4WD Hunter 2005 Big Bear 400 4WD 2006 Big Bear 400 4WD 2005 Kodiak 400 4WD 2006 Kodiak 400 4WD 2005 Kodiak 400 4WD/Hunter 2006 Kodiak 400 4WD/Hunter 2005 Kodiak 450 4WD 2005 Kodiak 450 4WD 2005 Kodiak 450 4WD/Hunter 2005 Kodiak 450 4WD/Hunter 2005 Kodiak 450 4WD SE 2006 Wolverine 450 4WD YFM250BT YFM250BV YFM350BAT YFM350BAV YFM350FAT YFM350FAV YFM350FAHT YFM350FAHV YFM400FT YFM400FV YFM400FAT YFM400FAV YFM400FAHT YFM400FAHV YFM450FAT YFM450FAV YFM450FAHT YFM450FAHV YFM450FASET YFM450FXV AG01Y-0116001 ~ 0120900 AG01Y-0120901 ~ 0123400 AH10Y-0012901 ~ 0016600 AH10Y-0016601 ~ 0020100 AH09Y-0019301 ~ 0023500 AH09Y-0023501 ~ 0029400 AH13Y-0002601 ~ 0003600 AH13Y-0003601 ~ 0006100 AH06Y-0055101 ~ 0057600 AH06Y-0057601 ~ 0059281 AJ15Y-0000101 ~ 0009600 AJ15Y-0009601 ~ 0011700 AJ17Y-0000101 ~ 0002100 AJ17Y-0002101 ~ 0003200 AJ14Y-0000101 ~ 0014900 AJ14Y-0014901 ~ 0018800 AJ16Y-0000101 ~ 0005300 AJ16Y-0005301 ~ 0008300 AJ18Y-0000101 ~ 0002700 AJ21Y-0000101 ~ 0001400. Recalled by Yamaha Motor Corporation U.S.A., of Cypress, Calif.. Units affected: About 70,000.
Why was this product recalled?
The protective boots covering the steering system's tie-rod ends (universal joints) on the recalled ATVs could be pinched during installation or adjustment, cutting a hole in the rubber. If this occurs, grease could escape, and contaminants, such as sand or mud, could get into the assembly through the hole, causing accelerated wear. This could result in abnormal steering free play. If the ATV continues to be operated without repair, the ball and socket portion of the tie-rod end could wear to the point that they separate, resulting in loss of steering control, which could cause a vehicle crash with injury or death.
What should consumers do?
Free repair. Registered owners of the affected units were notified directly by mail sent on October 14, 2005. Consumers should stop using their ATV immediately and contact an authorized Yamaha dealer to schedule an appointment for repair.
Which agency issued this recall?
This recall was issued by the CPSC on November 2, 2005. Severity: Moderate. Recall number: 06506.
How do I check if my product is affected by a recall?
Check the product description and recall number (06506) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Recall Context

Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.

Nearby Recalls in This Category

Other recalls in the same product category — useful for spotting patterns across the same defect class or manufacturer.

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Data Sources

Data as of 2025. Source: FDA, CPSC, NHTSA, USDA FSIS federal recall databases.

  • Source: FDA — Food and Drug Administration, openFDA Enforcement API (food, drug, and medical device recalls)
  • Source: CPSC — Consumer Product Safety Commission Recalls API (consumer product recalls and hazards)
  • Source: NHTSA — National Highway Traffic Safety Administration Recalls API (vehicle safety recalls)
  • Source: USDA FSIS — Food Safety and Inspection Service (meat, poultry, and egg product recalls)

Recall information is sourced from official federal agency databases. Always verify recall details with the issuing agency for the most current status. This information is for research and awareness purposes only.

All federal data sources used on this page

Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).