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CPSC recall · Reported November 2, 2005

CPSC, Yamaha Motor Corp., U.S.A. Announce Recall of ATVs

The protective boots covering the steering system's tie-rod ends (universal joints) on the recalled ATVs could be pinched during installation or adjustment, cutting a hole in the …

Recall #
06506
Affected scope
About 70,000
Compiled from official public sources by the publisher.
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Yamaha Motor Corporation U.S.A., of Cypress, Calif. recalled Yamaha has announced a voluntary recall of certain 2005 and 2006 Yamaha Bruin 250, Bruin ….

CPSC, Yamaha Motor Corp., U.S.A. Announce Recall of ATVs was recalled by Yamaha Motor Corporation U.S.A., of Cypress, Calif. in November 2, 2005. Reason: The protective boots covering the steering system's tie-rod ends (universal joints) on the recalled ATVs coul…. Remedy: Free repair. Registered owners of the affected units were notified directly by mail sent …. Verify recall #06506 with the CPSC before acting.

The recall

Yamaha Motor Corporation U.S.A., of Cypress, Calif. issued this CPSC recall-The protective boots covering the steering system's tie-rod ends (universal joints) on the recalled ATVs coul….

None
agency class
November 2, 2005
reported

Sourced from official CPSC enforcement records. Verify recall #06506 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.

Recall Insight

This recall's affected scope, documented in the Recall Profile below, stays within a single-region or limited-distribution footprint. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. Consumers holding this product should act on the agency's documented remedy above rather than relying on general guidance.

Within the same product category the archive holds 6 closely related recalls, 3 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.

Vehicles recalls over time

Where this recall sits in its category - 7,783 vehicles recalls on record

200300400500600 20052008201120142017202020232026 222

Product description

Yamaha has announced a voluntary recall of certain 2005 and 2006 Yamaha Bruin 250, Bruin 350 4WD and 2WD, Big Bear 400, Kodiak 400, and Kodiak 450 ATVs, and certain 2006 Wolverine 450 ATVs. Below is a list of make, model and vehicle identification numbers (VIN) involved in the recall. Make/Model Vehicle Identification Number ("VIN") 2005 Bruin 250 2WD 2006 Bruin 250 2WD 2005 Bruin 350 Auto 2WD 2006 Bruin 350 Auto 2WD 2005 Bruin 350 Auto 4WD 2006 Bruin 350 Auto 4WD 2005 Bruin 350 Auto 4WD Hunter 2006 Bruin 350 Auto 4WD Hunter 2005 Big Bear 400 4WD 2006 Big Bear 400 4WD 2005 Kodiak 400 4WD 2006 Kodiak 400 4WD 2005 Kodiak 400 4WD/Hunter 2006 Kodiak 400 4WD/Hunter 2005 Kodiak 450 4WD 2005 Kodiak 450 4WD 2005 Kodiak 450 4WD/Hunter 2005 Kodiak 450 4WD/Hunter 2005 Kodiak 450 4WD SE 2006 Wolverine 450 4WD YFM250BT YFM250BV YFM350BAT YFM350BAV YFM350FAT YFM350FAV YFM350FAHT YFM350FAHV YFM400FT YFM400FV YFM400FAT YFM400FAV YFM400FAHT YFM400FAHV YFM450FAT YFM450FAV YFM450FAHT YFM450FAHV YFM450FASET YFM450FXV AG01Y-0116001 ~ 0120900 AG01Y-0120901 ~ 0123400 AH10Y-0012901 ~ 0016600 AH10Y-0016601 ~ 0020100 AH09Y-0019301 ~ 0023500 AH09Y-0023501 ~ 0029400 AH13Y-0002601 ~ 0003600 AH13Y-0003601 ~ 0006100 AH06Y-0055101 ~ 0057600 AH06Y-0057601 ~ 0059281 AJ15Y-0000101 ~ 0009600 AJ15Y-0009601 ~ 0011700 AJ17Y-0000101 ~ 0002100 AJ17Y-0002101 ~ 0003200 AJ14Y-0000101 ~ 0014900 AJ14Y-0014901 ~ 0018800 AJ16Y-0000101 ~ 0005300 AJ16Y-0005301 ~ 0008300 AJ18Y-0000101 ~ 0002700 AJ21Y-0000101 ~ 0001400

Reason for recall

The protective boots covering the steering system's tie-rod ends (universal joints) on the recalled ATVs could be pinched during installation or adjustment, cutting a hole in the rubber. If this occurs, grease could escape, and contaminants, such as sand or mud, could get into the assembly through the hole, causing accelerated wear. This could result in abnormal steering free play. If the ATV continues to be operated without repair, the ball and socket portion of the tie-rod end could wear to the point that they separate, resulting in loss of steering control, which could cause a vehicle crash with injury or death.

Remedy, what to do

Free repair. Registered owners of the affected units were notified directly by mail sent on October 14, 2005. Consumers should stop using their ATV immediately and contact an authorized Yamaha dealer to schedule an appointment for repair.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Not classified by agency
Status Active
Recall number 06506
Date reported November 2, 2005
Date initiated November 2, 2005
Recalling firm Yamaha Motor Corporation U.S.A., of Cypress, Calif.
Affected scope About 70,000
Distribution Not disclosed
Official source CPSC notice →

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

What to do with this recall

Free repair. Registered owners of the affected units were notified directly by mail sent on October 14, 2005. Consumers should st…

  • Check the recall number (06506) and product description against the item you own. Search the archive
  • Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
  • Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next

This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.

Frequently Asked Questions

What product was recalled? ▼
Yamaha has announced a voluntary recall of certain 2005 and 2006 Yamaha Bruin 250, Bruin 350 4WD and 2WD, Big Bear 400, Kodiak 400, and Kodiak 450 ATVs, and certain 2006 Wolverine 450 ATVs. Below is a list of make, model and vehicle identification numbers (VIN) involved in the recall. Make/Model Vehicle Identification Number ("VIN") 2005 Bruin 250 2WD 2006 Bruin 250 2WD 2005 Bruin 350 Auto 2WD 2006 Bruin 350 Auto 2WD 2005 Bruin 350 Auto 4WD 2006 Bruin 350 Auto 4WD 2005 Bruin 350 Auto 4WD Hunter 2006 Bruin 350 Auto 4WD Hunter 2005 Big Bear 400 4WD 2006 Big Bear 400 4WD 2005 Kodiak 400 4WD 2006 Kodiak 400 4WD 2005 Kodiak 400 4WD/Hunter 2006 Kodiak 400 4WD/Hunter 2005 Kodiak 450 4WD 2005 Kodiak 450 4WD 2005 Kodiak 450 4WD/Hunter 2005 Kodiak 450 4WD/Hunter 2005 Kodiak 450 4WD SE 2006 Wolverine 450 4WD YFM250BT YFM250BV YFM350BAT YFM350BAV YFM350FAT YFM350FAV YFM350FAHT YFM350FAHV YFM400FT YFM400FV YFM400FAT YFM400FAV YFM400FAHT YFM400FAHV YFM450FAT YFM450FAV YFM450FAHT YFM450FAHV YFM450FASET YFM450FXV AG01Y-0116001 ~ 0120900 AG01Y-0120901 ~ 0123400 AH10Y-0012901 ~ 0016600 AH10Y-0016601 ~ 0020100 AH09Y-0019301 ~ 0023500 AH09Y-0023501 ~ 0029400 AH13Y-0002601 ~ 0003600 AH13Y-0003601 ~ 0006100 AH06Y-0055101 ~ 0057600 AH06Y-0057601 ~ 0059281 AJ15Y-0000101 ~ 0009600 AJ15Y-0009601 ~ 0011700 AJ17Y-0000101 ~ 0002100 AJ17Y-0002101 ~ 0003200 AJ14Y-0000101 ~ 0014900 AJ14Y-0014901 ~ 0018800 AJ16Y-0000101 ~ 0005300 AJ16Y-0005301 ~ 0008300 AJ18Y-0000101 ~ 0002700 AJ21Y-0000101 ~ 0001400. Recalled by Yamaha Motor Corporation U.S.A., of Cypress, Calif.. Units affected: About 70,000.
Why was this product recalled? ▼
The protective boots covering the steering system's tie-rod ends (universal joints) on the recalled ATVs could be pinched during installation or adjustment, cutting a hole in the rubber. If this occurs, grease could escape, and contaminants, such as sand or mud, could get into the assembly through the hole, causing accelerated wear. This could result in abnormal steering free play. If the ATV continues to be operated without repair, the ball and socket portion of the tie-rod end could wear to the point that they separate, resulting in loss of steering control, which could cause a vehicle crash with injury or death.
What should consumers do? ▼
Free repair. Registered owners of the affected units were notified directly by mail sent on October 14, 2005. Consumers should stop using their ATV immediately and contact an authorized Yamaha dealer to schedule an appointment for repair.
Which agency issued this recall? ▼
This recall was issued by the CPSC on November 2, 2005. CPSC does not publish a hazard classification for this recall. Recall number: 06506.
How do I report an injury from a recalled product? ▼
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Nationwide recalls with similar severity or category timing

Consumer-product notices outside this firm and state, matched by severity timing and product category.

Similar severity · nearest report date

Same archive severity grade, closest by report date among other firms and states.

SUZUKI 2005-2006: STEERING:HYDRAULIC POWE… 2005-11-03 LAND ROVER 2006: SEAT BELTS 2005-11-01 JAGUAR 2006: POWER TRAIN:AUTOMATIC TRANSM… 2005-11-01 BMW 2005-2006: POWER TRAIN:AUTOMATIC TRAN… 2005-11-01

Similar Vehicles · nearest report date

Same product category, closest by report date among other firms and states (deduped against the severity set).

VOLVO 2003-2006: WHEELS 2005-11-02 HONDA 2006: VEHICLE SPEED CONTROL:ACCELER… 2005-11-03 ACURA,HONDA 2006: AIR BAGS:FRONTAL 2005-11-03 SUZUKI 2005: FUEL SYSTEM, GASOLINE:DELIVE… 2005-11-01

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This recall: CPSC, reported November 2, 2005. Severity classes follow each agency's own taxonomy; related-recall context is computed across the full archive.

Methodology · Corrections · Archive as of August 2026