PlainRecalls

Polaris Industries Inc. Recalls Snowmobiles for Steering Hazard

Reported: April 11, 2006 Initiated: April 11, 2006 #06545 About 1,380 2006 Models with factory-equipped electric start. Polaris distributed about 1,940 electric start kits that could be installed on certain 2005 or 2006 snowmobiles units

Polaris Industries Inc., of Medina, Minn. issued this CPSC recall on April 11, 2006. Classified as Moderate severity. Approximately About 1,380 2006 Models with factory-equipped electric start. Polaris distributed about 1,940 electric start kits that could be installed on certain 2005 or 2006 snowmobiles units are affected. The recall was issued because: The fastener torque securing the starter motor to the engine crankcase may not have been accurately applied during the …. This recall notice is sourced from official CPSC enforcement records. Below you will find the complete product description, hazard information, remedy instructions, and related recalls from the same manufacturer or product category.

Recall Insight

This CPSC action (record #06545) was formally reported on April 11, 2006. It is classified under Moderate severity, with a current status of Active. Polaris Industries Inc., of Medina, Minn. is listed as the recalling firm. Federal records indicate About 1,380 2006 Models with factory-equipped electric start. Polaris distributed about 1,940 electric start kits that could be installed on certain 2005 or 2006 snowmobiles units are affected, placing this recall in the million-unit bracket that typically triggers nationwide consumer alerts and retailer sweeps.

The documented reason for this recall is: The fastener torque securing the starter motor to the engine crankcase may not have been accurately applied during the manufacture of these snowmobiles or during the installation of an accessory starter. An improperly t… Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers with recalled snowmobiles are being sent direct notice from Polaris. Consumers should stop using these vehicles immediately and contact a local Polaris snowmobile dealer to schedule an appo… — consumers holding this product should act on that instruction rather than relying on general guidance.

To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC, NHTSA and USDA FSIS going back to 1995. Within the same product category, the database holds 6 closely related recalls, of which 1 were also issued by CPSC. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 20 years old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.

Recall Distribution by Severity Class

Severity1Class I (Critical)Class II (Moderate)Class III (Low)
Recall Distribution by Severity Class

Severity

Moderate

Units Affected

About 1,380 2006 Models with factory-equipped electric start. Polaris distributed about 1,940 electric start kits that could be installed on certain 2005 or 2006 snowmobiles

Related Recalls

6

1 from same agency

Product Description

The recall includes Polaris Model Year 2006 700IQ Classic, 700 IQ Touring, Select Model Year 2005 900 Fusion, 900 RMK, 900 Switchback, Select Model Year 2006 700 IQ Fusion, RMK, and Select Model Year 2006 900 Fusion, RMK Switchback Snowmobiles with Accessory Electric Start Kits. The model and serial number (VIN) identification decal is located on the right-side of the tunnel underneath the seat. The model and serial number (VIN) identification decal is located on the right-side of the tunnel underneath the seat. The table below lists all models possibly affected by the recall. Model(s) Affected Model Numbers 2005 900 Fusion (With Accessory Electric Start Kit) S05MP8DS (A)(B)(C) 2005 900 Switchback (With Accessory Electric Start Kit) S05PS8DS 2005 900 RMK (With Accessory Electric Start Kit) S05PL8DS (A)(B)(C)(D) S05PL8DEB S05PM8DS (A)(B) S05PN8DS S05PN8DE 2006 700 Classic (Electric Start Standard) S06PD7HS 2006 700 Touring (Electric Start Standard) S06PT7HS S06PT7HE 2006 700 Fusion (With Snow Check Select Option or Accessory Electric Start Kit) S06MP7HS (A)(B) S06ME7HS 2006 700 RMK (With Snow Check Select Option or Accessory Electric Start Kit) S06PK7HS (A)(B) S06PL7HS (A)(B) S06PM7HS (A) 2006 900 Fusion (With Snow Check Select Option or Accessory Electric Start Kit) S06MP8DS (A)(B) S06ME8DS 2006 900 Switchback (With Snow Check Select Option or Accessory Electric Start Kit) S06PS8DS (A) 2006 900 RMK (With Snow Check Select Option or Accessory Electric Start Kit) S06PL8DS (A)(B) S06PM8DS (A) S06PN8DS (A) S06PR8DS Note: Not all Model Year 2005 and 2006 snowmobiles are affected.

Reason for Recall

The fastener torque securing the starter motor to the engine crankcase may not have been accurately applied during the manufacture of these snowmobiles or during the installation of an accessory starter. An improperly torqued starter motor fastener bolt may become loose and fall out, allowing the bolt to interfere with the lower steering drag link. This could allow the consumer to experience a loss of steering control.

Remedy

Consumers with recalled snowmobiles are being sent direct notice from Polaris. Consumers should stop using these vehicles immediately and contact a local Polaris snowmobile dealer to schedule an appointment for a free repair.

Details

Units Affected
About 1,380 2006 Models with factory-equipped electric start. Polaris distributed about 1,940 electric start kits that could be installed on certain 2005 or 2006 snowmobiles

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 06545
Date reported April 11, 2006
Date initiated April 11, 2006
Recalling firm Polaris Industries Inc., of Medina, Minn.
Units affected About 1,380 2006 Models with factory-equipped electric start. Polaris distributed about 1,940 electric start kits that could be installed on certain 2005 or 2006 snowmobiles
Distribution Not disclosed

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

About 1,380 2006 Models with factory-equipped electric start. Polaris distributed about 1,940 electric start kits that could be installed on certain 2005 or 2006 snowmobiles units affected — million-unit bracket.

Regional (<10K units)
Multi-state (10K – 100K units)
Large-scale (100K – 1M units)
Massive (≥1M units) ✓ This recall

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

Frequently Asked Questions

What product was recalled?
The recall includes Polaris Model Year 2006 700IQ Classic, 700 IQ Touring, Select Model Year 2005 900 Fusion, 900 RMK, 900 Switchback, Select Model Year 2006 700 IQ Fusion, RMK, and Select Model Year 2006 900 Fusion, RMK Switchback Snowmobiles with Accessory Electric Start Kits. The model and serial number (VIN) identification decal is located on the right-side of the tunnel underneath the seat. The model and serial number (VIN) identification decal is located on the right-side of the tunnel underneath the seat. The table below lists all models possibly affected by the recall. Model(s) Affected Model Numbers 2005 900 Fusion (With Accessory Electric Start Kit) S05MP8DS (A)(B)(C) 2005 900 Switchback (With Accessory Electric Start Kit) S05PS8DS 2005 900 RMK (With Accessory Electric Start Kit) S05PL8DS (A)(B)(C)(D) S05PL8DEB S05PM8DS (A)(B) S05PN8DS S05PN8DE 2006 700 Classic (Electric Start Standard) S06PD7HS 2006 700 Touring (Electric Start Standard) S06PT7HS S06PT7HE 2006 700 Fusion (With Snow Check Select Option or Accessory Electric Start Kit) S06MP7HS (A)(B) S06ME7HS 2006 700 RMK (With Snow Check Select Option or Accessory Electric Start Kit) S06PK7HS (A)(B) S06PL7HS (A)(B) S06PM7HS (A) 2006 900 Fusion (With Snow Check Select Option or Accessory Electric Start Kit) S06MP8DS (A)(B) S06ME8DS 2006 900 Switchback (With Snow Check Select Option or Accessory Electric Start Kit) S06PS8DS (A) 2006 900 RMK (With Snow Check Select Option or Accessory Electric Start Kit) S06PL8DS (A)(B) S06PM8DS (A) S06PN8DS (A) S06PR8DS Note: Not all Model Year 2005 and 2006 snowmobiles are affected.. Recalled by Polaris Industries Inc., of Medina, Minn.. Units affected: About 1,380 2006 Models with factory-equipped electric start. Polaris distributed about 1,940 electric start kits that could be installed on certain 2005 or 2006 snowmobiles.
Why was this product recalled?
The fastener torque securing the starter motor to the engine crankcase may not have been accurately applied during the manufacture of these snowmobiles or during the installation of an accessory starter. An improperly torqued starter motor fastener bolt may become loose and fall out, allowing the bolt to interfere with the lower steering drag link. This could allow the consumer to experience a loss of steering control.
What should consumers do?
Consumers with recalled snowmobiles are being sent direct notice from Polaris. Consumers should stop using these vehicles immediately and contact a local Polaris snowmobile dealer to schedule an appointment for a free repair.
Which agency issued this recall?
This recall was issued by the CPSC on April 11, 2006. Severity: Moderate. Recall number: 06545.
How do I check if my product is affected by a recall?
Check the product description and recall number (06545) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Recall Context

Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.

Nearby Recalls in This Category

Other recalls in the same product category — useful for spotting patterns across the same defect class or manufacturer.

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Data Sources

Data as of 2025. Source: FDA, CPSC, NHTSA, USDA FSIS federal recall databases.

  • Source: FDA — Food and Drug Administration, openFDA Enforcement API (food, drug, and medical device recalls)
  • Source: CPSC — Consumer Product Safety Commission Recalls API (consumer product recalls and hazards)
  • Source: NHTSA — National Highway Traffic Safety Administration Recalls API (vehicle safety recalls)
  • Source: USDA FSIS — Food Safety and Inspection Service (meat, poultry, and egg product recalls)

Recall information is sourced from official federal agency databases. Always verify recall details with the issuing agency for the most current status. This information is for research and awareness purposes only.

All federal data sources used on this page

Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).