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CPSC recall · Reported April 11, 2006

Polaris Industries Inc. Recalls Snowmobiles for Steering Hazard

The fastener torque securing the starter motor to the engine crankcase may not have been accurately applied during the manufacture of these snowmobiles or during the installation …

Recall #
06545
Affected scope
About 1,380 2006 Models with factory-equipped electric start. Polaris distributed about 1,940 electric start kits that could be installed on certain 2005 or 2006 snowmobiles
Compiled from official public sources by the publisher.
Verify with CPSC →
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Polaris Industries Inc., of Medina, Minn. recalled The recall includes Polaris Model Year 2006 700IQ Classic, 700 IQ Touring, Select Model Y….

Polaris Industries Inc. Recalls Snowmobiles for Steering Hazard was recalled by Polaris Industries Inc., of Medina, Minn. in April 11, 2006. Reason: The fastener torque securing the starter motor to the engine crankcase may not have been accurately applied d…. Remedy: Consumers with recalled snowmobiles are being sent direct notice from Polaris. Consumers …. Verify recall #06545 with the CPSC before acting.

The recall

Polaris Industries Inc., of Medina, Minn. issued this CPSC recall-The fastener torque securing the starter motor to the engine crankcase may not have been accurately applied d….

None
agency class
April 11, 2006
reported

Sourced from official CPSC enforcement records. Verify recall #06545 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.

Recall Insight

This recall's affected scope, documented in the Recall Profile below, stays within a single-region or limited-distribution footprint. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. Consumers holding this product should act on the agency's documented remedy above rather than relying on general guidance.

Within the same product category the archive holds 6 closely related recalls, 3 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.

Vehicles recalls over time

Where this recall sits in its category - 7,783 vehicles recalls on record

200300400500600 20052008201120142017202020232026 222

Product description

The recall includes Polaris Model Year 2006 700IQ Classic, 700 IQ Touring, Select Model Year 2005 900 Fusion, 900 RMK, 900 Switchback, Select Model Year 2006 700 IQ Fusion, RMK, and Select Model Year 2006 900 Fusion, RMK Switchback Snowmobiles with Accessory Electric Start Kits. The model and serial number (VIN) identification decal is located on the right-side of the tunnel underneath the seat. The model and serial number (VIN) identification decal is located on the right-side of the tunnel underneath the seat. The table below lists all models possibly affected by the recall. Model(s) Affected Model Numbers 2005 900 Fusion (With Accessory Electric Start Kit) S05MP8DS (A)(B)(C) 2005 900 Switchback (With Accessory Electric Start Kit) S05PS8DS 2005 900 RMK (With Accessory Electric Start Kit) S05PL8DS (A)(B)(C)(D) S05PL8DEB S05PM8DS (A)(B) S05PN8DS S05PN8DE 2006 700 Classic (Electric Start Standard) S06PD7HS 2006 700 Touring (Electric Start Standard) S06PT7HS S06PT7HE 2006 700 Fusion (With Snow Check Select Option or Accessory Electric Start Kit) S06MP7HS (A)(B) S06ME7HS 2006 700 RMK (With Snow Check Select Option or Accessory Electric Start Kit) S06PK7HS (A)(B) S06PL7HS (A)(B) S06PM7HS (A) 2006 900 Fusion (With Snow Check Select Option or Accessory Electric Start Kit) S06MP8DS (A)(B) S06ME8DS 2006 900 Switchback (With Snow Check Select Option or Accessory Electric Start Kit) S06PS8DS (A) 2006 900 RMK (With Snow Check Select Option or Accessory Electric Start Kit) S06PL8DS (A)(B) S06PM8DS (A) S06PN8DS (A) S06PR8DS Note: Not all Model Year 2005 and 2006 snowmobiles are affected.

Reason for recall

The fastener torque securing the starter motor to the engine crankcase may not have been accurately applied during the manufacture of these snowmobiles or during the installation of an accessory starter. An improperly torqued starter motor fastener bolt may become loose and fall out, allowing the bolt to interfere with the lower steering drag link. This could allow the consumer to experience a loss of steering control.

Remedy, what to do

Consumers with recalled snowmobiles are being sent direct notice from Polaris. Consumers should stop using these vehicles immediately and contact a local Polaris snowmobile dealer to schedule an appointment for a free repair.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Not classified by agency
Status Active
Recall number 06545
Date reported April 11, 2006
Date initiated April 11, 2006
Recalling firm Polaris Industries Inc., of Medina, Minn.
Affected scope About 1,380 2006 Models with factory-equipped electric start. Polaris distributed about 1,940 electric start kits that could be installed on certain 2005 or 2006 snowmobiles
Distribution Not disclosed
Official source CPSC notice →

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

What to do with this recall

Consumers with recalled snowmobiles are being sent direct notice from Polaris. Consumers should stop using these vehicles immedia…

  • Check the recall number (06545) and product description against the item you own. Search the archive
  • Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
  • Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next

This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.

Frequently Asked Questions

What product was recalled? ▼
The recall includes Polaris Model Year 2006 700IQ Classic, 700 IQ Touring, Select Model Year 2005 900 Fusion, 900 RMK, 900 Switchback, Select Model Year 2006 700 IQ Fusion, RMK, and Select Model Year 2006 900 Fusion, RMK Switchback Snowmobiles with Accessory Electric Start Kits. The model and serial number (VIN) identification decal is located on the right-side of the tunnel underneath the seat. The model and serial number (VIN) identification decal is located on the right-side of the tunnel underneath the seat. The table below lists all models possibly affected by the recall. Model(s) Affected Model Numbers 2005 900 Fusion (With Accessory Electric Start Kit) S05MP8DS (A)(B)(C) 2005 900 Switchback (With Accessory Electric Start Kit) S05PS8DS 2005 900 RMK (With Accessory Electric Start Kit) S05PL8DS (A)(B)(C)(D) S05PL8DEB S05PM8DS (A)(B) S05PN8DS S05PN8DE 2006 700 Classic (Electric Start Standard) S06PD7HS 2006 700 Touring (Electric Start Standard) S06PT7HS S06PT7HE 2006 700 Fusion (With Snow Check Select Option or Accessory Electric Start Kit) S06MP7HS (A)(B) S06ME7HS 2006 700 RMK (With Snow Check Select Option or Accessory Electric Start Kit) S06PK7HS (A)(B) S06PL7HS (A)(B) S06PM7HS (A) 2006 900 Fusion (With Snow Check Select Option or Accessory Electric Start Kit) S06MP8DS (A)(B) S06ME8DS 2006 900 Switchback (With Snow Check Select Option or Accessory Electric Start Kit) S06PS8DS (A) 2006 900 RMK (With Snow Check Select Option or Accessory Electric Start Kit) S06PL8DS (A)(B) S06PM8DS (A) S06PN8DS (A) S06PR8DS Note: Not all Model Year 2005 and 2006 snowmobiles are affected.. Recalled by Polaris Industries Inc., of Medina, Minn.. Units affected: About 1,380 2006 Models with factory-equipped electric start. Polaris distributed about 1,940 electric start kits that could be installed on certain 2005 or 2006 snowmobiles.
Why was this product recalled? ▼
The fastener torque securing the starter motor to the engine crankcase may not have been accurately applied during the manufacture of these snowmobiles or during the installation of an accessory starter. An improperly torqued starter motor fastener bolt may become loose and fall out, allowing the bolt to interfere with the lower steering drag link. This could allow the consumer to experience a loss of steering control.
What should consumers do? ▼
Consumers with recalled snowmobiles are being sent direct notice from Polaris. Consumers should stop using these vehicles immediately and contact a local Polaris snowmobile dealer to schedule an appointment for a free repair.
Which agency issued this recall? ▼
This recall was issued by the CPSC on April 11, 2006. CPSC does not publish a hazard classification for this recall. Recall number: 06545.
How do I report an injury from a recalled product? ▼
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Nationwide recalls with similar severity or category timing

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Similar severity · nearest report date

Same archive severity grade, closest by report date among other firms and states.

Tap Enterprises Inc. Recalls Air Compress… 2006-04-11 Tropitone Recalls "Impressions Side Chair… 2006-04-11 Yamaha Corp. of America Recalls Bench Sol… 2006-04-11 FORD 2006: ELECTRICAL SYSTEM: INSTRUMENT … 2006-04-10

Similar Vehicles · nearest report date

Same product category, closest by report date among other firms and states (deduped against the severity set).

MAZDA 2005: SEATS:FRONT ASSEMBLY:HEAD RES… 2006-04-12 FORD 2001-2002: SEATS:FRONT ASSEMBLY:RECL… 2006-04-10 LEXUS 2006: SEAT BELTS:FRONT 2006-04-13 FORD 2003-2004: VEHICLE SPEED CONTROL:ACC… 2006-04-07

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This recall: CPSC, reported April 11, 2006. Severity classes follow each agency's own taxonomy; related-recall context is computed across the full archive.

Methodology · Corrections · Archive as of August 2026