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Weil-McLain Recalls Ultra Series Boilers for Carbon Monoxide Hazard

Reported: October 31, 2006 Initiated: October 31, 2006 #07020 About 16,000 units

Weil-McLain, of Michigan City, Ind. issued this CPSC recall on October 31, 2006. Classified as Moderate severity. Approximately About 16,000 units are affected. The recall was issued because: These boilers were manufactured for use with natural gas, but could have a blue tag incorrectly indicating to installer…. This recall notice is sourced from official CPSC enforcement records. Below you will find the complete product description, hazard information, remedy instructions, and related recalls from the same manufacturer or product category.

Recall Insight

This CPSC action (record #07020) was formally reported on October 31, 2006. It is classified under Moderate severity, with a current status of Active. Weil-McLain, of Michigan City, Ind. is listed as the recalling firm. Federal records indicate About 16,000 units are affected.

The documented reason for this recall is: These boilers were manufactured for use with natural gas, but could have a blue tag incorrectly indicating to installers that they are intended for use with LP (propane) gas. If an installer connects one of the boilers … Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers who had a Weil-McLain Ultra series boiler installed for use with propane and have not already been contacted by their installer should contact the installer or a heating professional for a … — consumers holding this product should act on that instruction rather than relying on general guidance.

To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC, NHTSA and USDA FSIS going back to 1995. Within the same product category, the database holds 6 closely related recalls, of which 1 were also issued by CPSC. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 20 years old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.

Recall Distribution by Severity Class

Severity1Class I (Critical)Class II (Moderate)Class III (Low)
Recall Distribution by Severity Class

Severity

Moderate

Units Affected

About 16,000

Related Recalls

6

1 from same agency

Product Description

The recall involves Weil-McLain Ultra 80, Ultra 105, Ultra 155, Ultra 230 and Ultra 310 condensing, high-efficient, gas-fired boilers for space heating. The user's manual and installation manual have "Ultra Gas-Fired Water Boiler" on the cover. The boilers are wrapped in a glossy silver/flat black jacket and either stand on the floor or are wall-mounted. The serial numbers range from CP5071716 through CP5327000. When the panel on the front of the boiler is removed, a bar-coded label with the serial number is located on the lower right hand side of the boiler itself. "Weil-McLain" is written on the front panel of the boilers.

Reason for Recall

These boilers were manufactured for use with natural gas, but could have a blue tag incorrectly indicating to installers that they are intended for use with LP (propane) gas. If an installer connects one of the boilers to LP gas without installing a propane conversion kit, carbon monoxide (CO) can build up due to incomplete combustion, posing a risk of CO poisoning.

Remedy

Consumers who had a Weil-McLain Ultra series boiler installed for use with propane and have not already been contacted by their installer should contact the installer or a heating professional for a free safety inspection. If the boiler was not installed with a propane conversion kit, one will be installed at the time of the inspection at no charge. Heating professionals may contact Weil McLain Technical Service at (219) 879-6561 for more information.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 07020
Date reported October 31, 2006
Date initiated October 31, 2006
Recalling firm Weil-McLain, of Michigan City, Ind.
Units affected About 16,000
Distribution Not disclosed

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

About 16,000 units affected — limited or regional distribution scale.

Regional (<10K units)
Multi-state (10K – 100K units) ✓ This recall
Large-scale (100K – 1M units)
Massive (≥1M units)

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

Frequently Asked Questions

What product was recalled?
The recall involves Weil-McLain Ultra 80, Ultra 105, Ultra 155, Ultra 230 and Ultra 310 condensing, high-efficient, gas-fired boilers for space heating. The user's manual and installation manual have "Ultra Gas-Fired Water Boiler" on the cover. The boilers are wrapped in a glossy silver/flat black jacket and either stand on the floor or are wall-mounted. The serial numbers range from CP5071716 through CP5327000. When the panel on the front of the boiler is removed, a bar-coded label with the serial number is located on the lower right hand side of the boiler itself. "Weil-McLain" is written on the front panel of the boilers.. Recalled by Weil-McLain, of Michigan City, Ind.. Units affected: About 16,000.
Why was this product recalled?
These boilers were manufactured for use with natural gas, but could have a blue tag incorrectly indicating to installers that they are intended for use with LP (propane) gas. If an installer connects one of the boilers to LP gas without installing a propane conversion kit, carbon monoxide (CO) can build up due to incomplete combustion, posing a risk of CO poisoning.
What should consumers do?
Consumers who had a Weil-McLain Ultra series boiler installed for use with propane and have not already been contacted by their installer should contact the installer or a heating professional for a free safety inspection. If the boiler was not installed with a propane conversion kit, one will be installed at the time of the inspection at no charge. Heating professionals may contact Weil McLain Technical Service at (219) 879-6561 for more information.
Which agency issued this recall?
This recall was issued by the CPSC on October 31, 2006. Severity: Moderate. Recall number: 07020.
How do I check if my product is affected by a recall?
Check the product description and recall number (07020) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Recall Context

Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.

Nearby Recalls in This Category

Other recalls in the same product category — useful for spotting patterns across the same defect class or manufacturer.

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Data Sources

Data as of 2025. Source: FDA, CPSC, NHTSA, USDA FSIS federal recall databases.

  • Source: FDA — Food and Drug Administration, openFDA Enforcement API (food, drug, and medical device recalls)
  • Source: CPSC — Consumer Product Safety Commission Recalls API (consumer product recalls and hazards)
  • Source: NHTSA — National Highway Traffic Safety Administration Recalls API (vehicle safety recalls)
  • Source: USDA FSIS — Food Safety and Inspection Service (meat, poultry, and egg product recalls)

Recall information is sourced from official federal agency databases. Always verify recall details with the issuing agency for the most current status. This information is for research and awareness purposes only.

All federal data sources used on this page

Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).