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CPSC recall · Reported February 14, 2008

Polaris Industries Expands Recall of ATVs Due to Fire Hazard

The ATVs can have defective Electronic Control Modules (ECM) that overheat, posing a fire and burn hazard to riders.

Recall #
08193
Affected scope
About 95,000 (This recall was first announced in May 2005)
Compiled from official public sources by the editorial team.
Verify with CPSC →
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Polaris Industries Inc., of Medina, Minn. recalled This recall involves select 2005 through 2006 model Polaris Sportsman and Scrambler 500 A… - a moderate-severity action.

Polaris Industries Expands Recall of ATVs Due to Fire Hazard was recalled by Polaris Industries Inc., of Medina, Minn. in February 14, 2008. Reason: The ATVs can have defective Electronic Control Modules (ECM) that overheat, posing a fire and burn hazard to …. Remedy: Consumers should disconnect the negative (black) battery cable from the battery when the …. Verify recall #08193 with the CPSC before acting.

The recall

Polaris Industries Inc., of Medina, Minn. issued this moderate-severity CPSC recall-The ATVs can have defective Electronic Control Modules (ECM) that overheat, posing a fire and burn hazard to ….

Moderate
severity level
February 14, 2008
reported

Sourced from official CPSC enforcement records. Verify recall #08193 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.

Recall Insight

This CPSC action (record #08193) was formally reported on February 14, 2008. It is classified under Moderate severity, with a current status of Active. Polaris Industries Inc., of Medina, Minn. is listed as the recalling firm. Federal records list the affected scope as About 95,000 (This recall was first announced in May 2005).

The documented reason for this recall is: The ATVs can have defective Electronic Control Modules (ECM) that overheat, posing a fire and burn hazard to riders. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should disconnect the negative (black) battery cable from the battery when the ATV is not in use. Consumers should contact their local Polaris dealer to schedule a free repair. Registered o… - consumers holding this product should act on that instruction rather than relying on general guidance.

Within the same product category the archive holds 6 closely related recalls, 6 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.

Household Products recalls over time

Where this recall sits in its category - 3,056 household products recalls on record

50100150200250 20052008201120142017202020232026 115
Severity2487872426High severity (most serious)Moderate severityLow severity
Where this recall sits in the database

Of 101,704 recalls in the database, 24,878 are high severity, 72,426 moderate, and 4,400 low. This recall is classified moderate severity.

Counts reflect market size and reporting activity, not inherent danger, we do not rank products by risk from raw recall volume.

Severity

Moderate

Affected scope

About 95,000 (This recall was first announced in May 2005)

Related Recalls

6

6 from same agency

Product description

This recall involves select 2005 through 2006 model Polaris Sportsman and Scrambler 500 ATVs. The model and serial numbers are printed on a decal attached to the front side of the radiator (Sportsman) or the top of the front cab cover (Scrambler 500). Serial numbers are permanently stamped into the left frame rail behind the left front wheel. The recalled models are listed on the chart below. Model Year Market Name Model Number 2004 SPRTSMN 500 A04CH50AO 2004 SPRTSMN 500 A04CH50AR 2004 SPRTSMN 500 A04CH50AS 2005 INT 500 HO A05MH50FB 2005 SCRMBLR 500 4X4 A05BG50AA 2005 SPRTSMN 400 A05MH42AB 2005 SPRTSMN 400 A05MH42AG 2005 SPRTSMN 400 A05MH42AH 2005 SPRTSMN 500 A05MH50AB 2005 SPRTSMN 500 A05MH50AC 2005 SPRTSMN 500 A05MH50AG 2005 SPRTSMN 500 A05MH50AH 2005 SPRTSMN 500 A05MH50AL 2005 SPRTSMN 500 A05MH50AT 2005 SPRTSMN 600 A05MH59AK 2005 SPRTSMN 600 A05MH59AN 2005 SPRTSMN 6X6 A05CL50AA 2005 SPRTSMN 6X6 MIL A05CL50MA 2005 SPRTSMN 700 A05MH68AD 2005 SPRTSMN 700 A05MH68AK Model Year Market Name Model Number 2005 SPRTSMN 700 A05MH68AN 2005 SPRTSMN 700 MIL A05MH68MB 2005 SPRTSMN MV7 A05MH68AP 2005 SPRTSMN MV7 A05MH68CA 2005 SPRTSMN MV7 A05MH68MA 2006 INT SPTSMAN 500 A06MH50FB 2006 SCRMBLR 500 4X4 A06BG50AA 2006 SPRTSMN 450 A06MH46AA 2006 SPRTSMN 450 A06MH46AC 2006 SPRTSMN 450 A06MH46AD 2006 SPRTSMN 450 A06MH46AF 2006 SPRTSMN 450 A06MH46AT 2006 SPRTSMN 500 A06MH50AA 2006 SPRTSMN 500 A06MH50AB 2006 SPRTSMN 500 A06MH50AD 2006 SPRTSMN 500 A06MH50AF 2006 SPRTSMN 6X6 A06CL50AA 2006 SPRTSMN 700 A06MH68AA 2006 SPRTSMN 700 A06MH68AD 2006 SPRTSMN 700 A06MH68AF

Reason for recall

The ATVs can have defective Electronic Control Modules (ECM) that overheat, posing a fire and burn hazard to riders.

Remedy, what to do

Consumers should disconnect the negative (black) battery cable from the battery when the ATV is not in use. Consumers should contact their local Polaris dealer to schedule a free repair. Registered owners received direct mail notification of this recall.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 08193
Date reported February 14, 2008
Date initiated February 14, 2008
Recalling firm Polaris Industries Inc., of Medina, Minn.
Affected scope About 95,000 (This recall was first announced in May 2005)
Distribution Not disclosed
Official source CPSC notice →

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

What to do with this recall

Consumers should disconnect the negative (black) battery cable from the battery when the ATV is not in use. Consumers should cont…

  • Check the recall number (08193) and product description against the item you own. Search the archive
  • Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
  • Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next

This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.

Frequently Asked Questions

What product was recalled?
This recall involves select 2005 through 2006 model Polaris Sportsman and Scrambler 500 ATVs. The model and serial numbers are printed on a decal attached to the front side of the radiator (Sportsman) or the top of the front cab cover (Scrambler 500). Serial numbers are permanently stamped into the left frame rail behind the left front wheel. The recalled models are listed on the chart below. Model Year Market Name Model Number 2004 SPRTSMN 500 A04CH50AO 2004 SPRTSMN 500 A04CH50AR 2004 SPRTSMN 500 A04CH50AS 2005 INT 500 HO A05MH50FB 2005 SCRMBLR 500 4X4 A05BG50AA 2005 SPRTSMN 400 A05MH42AB 2005 SPRTSMN 400 A05MH42AG 2005 SPRTSMN 400 A05MH42AH 2005 SPRTSMN 500 A05MH50AB 2005 SPRTSMN 500 A05MH50AC 2005 SPRTSMN 500 A05MH50AG 2005 SPRTSMN 500 A05MH50AH 2005 SPRTSMN 500 A05MH50AL 2005 SPRTSMN 500 A05MH50AT 2005 SPRTSMN 600 A05MH59AK 2005 SPRTSMN 600 A05MH59AN 2005 SPRTSMN 6X6 A05CL50AA 2005 SPRTSMN 6X6 MIL A05CL50MA 2005 SPRTSMN 700 A05MH68AD 2005 SPRTSMN 700 A05MH68AK Model Year Market Name Model Number 2005 SPRTSMN 700 A05MH68AN 2005 SPRTSMN 700 MIL A05MH68MB 2005 SPRTSMN MV7 A05MH68AP 2005 SPRTSMN MV7 A05MH68CA 2005 SPRTSMN MV7 A05MH68MA 2006 INT SPTSMAN 500 A06MH50FB 2006 SCRMBLR 500 4X4 A06BG50AA 2006 SPRTSMN 450 A06MH46AA 2006 SPRTSMN 450 A06MH46AC 2006 SPRTSMN 450 A06MH46AD 2006 SPRTSMN 450 A06MH46AF 2006 SPRTSMN 450 A06MH46AT 2006 SPRTSMN 500 A06MH50AA 2006 SPRTSMN 500 A06MH50AB 2006 SPRTSMN 500 A06MH50AD 2006 SPRTSMN 500 A06MH50AF 2006 SPRTSMN 6X6 A06CL50AA 2006 SPRTSMN 700 A06MH68AA 2006 SPRTSMN 700 A06MH68AD 2006 SPRTSMN 700 A06MH68AF. Recalled by Polaris Industries Inc., of Medina, Minn.. Units affected: About 95,000 (This recall was first announced in May 2005).
Why was this product recalled?
The ATVs can have defective Electronic Control Modules (ECM) that overheat, posing a fire and burn hazard to riders.
What should consumers do?
Consumers should disconnect the negative (black) battery cable from the battery when the ATV is not in use. Consumers should contact their local Polaris dealer to schedule a free repair. Registered owners received direct mail notification of this recall.
Which agency issued this recall?
This recall was issued by the CPSC on February 14, 2008. Severity: Moderate. Recall number: 08193.
How do I check if my product is affected by a recall?
Check the product description and recall number (08193) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

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Every figure on PlainRecalls is rendered directly from official FDA, CPSC and NHTSA recall records, no number is typed in by an editor. This recall: CPSC, reported February 14, 2008. Severity classes follow each agency's own taxonomy (FDA Class I/II/III; CPSC and NHTSA by hazard type), and related-recall context is computed across the full archive. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of July 2026.