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Yamaha Motor Corp. Offers Free Repair For 450, 660, and 700 Model Rhino Vehicles CPSC advises consumers not to use the off-road vehicles until repaired

Reported: March 31, 2009 Initiated: March 31, 2009 #09172 About 120,000 Rhino 450s and 660s and 25,000 Rhino 700s units

Yamaha Motor Corporation U.S.A., of Cypress, Calif. issued this CPSC recall on March 31, 2009. Classified as Moderate severity. Approximately About 120,000 Rhino 450s and 660s and 25,000 Rhino 700s units are affected. The recall was issued because: The lack of a spacer on the rear wheels and the presence of the rear anti-sway bar impair vehicle handling and pose a r…. This recall notice is sourced from official CPSC enforcement records. Below you will find the complete product description, hazard information, remedy instructions, and related recalls from the same manufacturer or product category.

Recall Insight

This CPSC action (record #09172) was formally reported on March 31, 2009. It is classified under Moderate severity, with a current status of Active. Yamaha Motor Corporation U.S.A., of Cypress, Calif. is listed as the recalling firm. Federal records indicate About 120,000 Rhino 450s and 660s and 25,000 Rhino 700s units are affected, placing this recall in the million-unit bracket that typically triggers nationwide consumer alerts and retailer sweeps.

The documented reason for this recall is: The lack of a spacer on the rear wheels and the presence of the rear anti-sway bar impair vehicle handling and pose a risk of rollover. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Owners of the affected Rhinos should stop using them and call their dealer to schedule an appointment to have repairs made once they are available and to take advantage of a free helmet offer. — consumers holding this product should act on that instruction rather than relying on general guidance.

To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC, NHTSA and USDA FSIS going back to 1995. Within the same product category, the database holds 6 closely related recalls, of which 1 were also issued by CPSC. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 17 years old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.

Recall Distribution by Severity Class

Severity1Class I (Critical)Class II (Moderate)Class III (Low)
Recall Distribution by Severity Class

Severity

Moderate

Units Affected

About 120,000 Rhino 450s and 660s and 25,000 Rhino 700s

Related Recalls

6

1 from same agency

Product Description

CPSC and Yamaha are anouncing a free repair program to address safety issues with all Rhino 450, 660, and 700 model off-highway recreational vehicles. Yamaha has also agreed to voluntarily suspend sale of these models immediately until repaired. The repair includes the installation of a spacer on the rear wheels as well as the removal of the rear anti-sway bar to help reduce the chance of rollover and improve vehicle handling, and continued installation of half doors and additional passenger handholds where these features have not been previously installed to help keep occupants' arms and legs inside the vehicle during a rollover and reduce injuries.

Reason for Recall

The lack of a spacer on the rear wheels and the presence of the rear anti-sway bar impair vehicle handling and pose a risk of rollover.

Remedy

Owners of the affected Rhinos should stop using them and call their dealer to schedule an appointment to have repairs made once they are available and to take advantage of a free helmet offer.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 09172
Date reported March 31, 2009
Date initiated March 31, 2009
Recalling firm Yamaha Motor Corporation U.S.A., of Cypress, Calif.
Units affected About 120,000 Rhino 450s and 660s and 25,000 Rhino 700s
Distribution Not disclosed

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

About 120,000 Rhino 450s and 660s and 25,000 Rhino 700s units affected — million-unit bracket.

Regional (<10K units)
Multi-state (10K – 100K units)
Large-scale (100K – 1M units)
Massive (≥1M units) ✓ This recall

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

Frequently Asked Questions

What product was recalled?
CPSC and Yamaha are anouncing a free repair program to address safety issues with all Rhino 450, 660, and 700 model off-highway recreational vehicles. Yamaha has also agreed to voluntarily suspend sale of these models immediately until repaired. The repair includes the installation of a spacer on the rear wheels as well as the removal of the rear anti-sway bar to help reduce the chance of rollover and improve vehicle handling, and continued installation of half doors and additional passenger handholds where these features have not been previously installed to help keep occupants' arms and legs inside the vehicle during a rollover and reduce injuries.. Recalled by Yamaha Motor Corporation U.S.A., of Cypress, Calif.. Units affected: About 120,000 Rhino 450s and 660s and 25,000 Rhino 700s.
Why was this product recalled?
The lack of a spacer on the rear wheels and the presence of the rear anti-sway bar impair vehicle handling and pose a risk of rollover.
What should consumers do?
Owners of the affected Rhinos should stop using them and call their dealer to schedule an appointment to have repairs made once they are available and to take advantage of a free helmet offer.
Which agency issued this recall?
This recall was issued by the CPSC on March 31, 2009. Severity: Moderate. Recall number: 09172.
How do I check if my product is affected by a recall?
Check the product description and recall number (09172) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Recall Context

Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.

Nearby Recalls in This Category

Other recalls in the same product category — useful for spotting patterns across the same defect class or manufacturer.

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Data Sources

Data as of 2025. Source: FDA, CPSC, NHTSA, USDA FSIS federal recall databases.

  • Source: FDA — Food and Drug Administration, openFDA Enforcement API (food, drug, and medical device recalls)
  • Source: CPSC — Consumer Product Safety Commission Recalls API (consumer product recalls and hazards)
  • Source: NHTSA — National Highway Traffic Safety Administration Recalls API (vehicle safety recalls)
  • Source: USDA FSIS — Food Safety and Inspection Service (meat, poultry, and egg product recalls)

Recall information is sourced from official federal agency databases. Always verify recall details with the issuing agency for the most current status. This information is for research and awareness purposes only.

All federal data sources used on this page

Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).