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CPSC recall · Reported July 22, 2009

Polaris Industries Recalls ATVs Due to Fire Hazard

The valve assembly can fail in freezing temperatures, causing oil to leak into the exhaust system. This could pose a fire and burn hazard to the rider.

Recall #
09755
Affected scope
About 4,700
Compiled from official public sources by the editorial team.
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Polaris Industries Inc., of Medina, Minn. recalled This recall involves the Polaris ATVs with model year 2009. The ATVs were sold under mark… - a moderate-severity action.

Polaris Industries Recalls ATVs Due to Fire Hazard was recalled by Polaris Industries Inc., of Medina, Minn. in July 22, 2009. Reason: The valve assembly can fail in freezing temperatures, causing oil to leak into the exhaust system. This could…. Remedy: Consumers should immediately stop using the ATV in sub-freezing temperatures and contact …. Verify recall #09755 with the CPSC before acting.

The recall

Polaris Industries Inc., of Medina, Minn. issued this moderate-severity CPSC recall-The valve assembly can fail in freezing temperatures, causing oil to leak into the exhaust system. This could….

Moderate
severity level
July 22, 2009
reported

Sourced from official CPSC enforcement records. Verify recall #09755 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.

Recall Insight

This CPSC action (record #09755) was formally reported on July 22, 2009. It is classified under Moderate severity, with a current status of Active. Polaris Industries Inc., of Medina, Minn. is listed as the recalling firm. Federal records list the affected scope as About 4,700.

The documented reason for this recall is: The valve assembly can fail in freezing temperatures, causing oil to leak into the exhaust system. This could pose a fire and burn hazard to the rider. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should immediately stop using the ATV in sub-freezing temperatures and contact their local Polaris dealer to schedule a free repair. Registered owners have received direct mail notification… - consumers holding this product should act on that instruction rather than relying on general guidance.

Within the same product category the archive holds 6 closely related recalls, 6 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.

Household Products recalls over time

Where this recall sits in its category - 3,056 household products recalls on record

50100150200250 20052008201120142017202020232026 115
Severity2487872426High severity (most serious)Moderate severityLow severity
Where this recall sits in the database

Of 101,704 recalls in the database, 24,878 are high severity, 72,426 moderate, and 4,400 low. This recall is classified moderate severity.

Counts reflect market size and reporting activity, not inherent danger, we do not rank products by risk from raw recall volume.

Severity

Moderate

Affected scope

About 4,700

Related Recalls

6

6 from same agency

Product description

This recall involves the Polaris ATVs with model year 2009. The ATVs were sold under market names Sportsman ESP XP 850 and Sportsman XP 850 ATVs. The model and serial number identification decal is located on the left side of the machine on the frame rail below the front fender. The following models are being recalled: Market Name Model Number Sportsman ESP XP 850 A09ZX85AG Sportsman XP 850 A09ZN85AL Sportsman ESP XP 850 A09ZX85AL Sportsman XP 850 A09ZN85AQ Sportsman ESP XP 850 A09ZX85AQ Sportsman XP 850 A09ZN85AS Sportsman ESP XP 850 A09ZX85AR Sportsman XP 850 A09ZN85AT Sportsman ESP XP 850 A09ZX85AS Sportsman XP 850 A09ZN85AX Sportsman ESP XP 850 A09ZX85AX Sportsman XP 850 A09ZN8XAL Sportsman ESP XP 850 A09ZX8XAG Sportsman XP 850 A09ZN8XAQ Sportsman ESP XP 850 A09ZX8XAL Sportsman XP 850 A09ZN8XAS Sportsman ESP XP 850 A09ZX8XAQ Sportsman XP 850 A09ZN8XAX Sportsman ESP XP 850 A09ZX8XAR Sportsman ESP XP 850 A09ZX8XAS Sportsman ESP XP 850 A09ZX8XAX

Reason for recall

The valve assembly can fail in freezing temperatures, causing oil to leak into the exhaust system. This could pose a fire and burn hazard to the rider.

Remedy, what to do

Consumers should immediately stop using the ATV in sub-freezing temperatures and contact their local Polaris dealer to schedule a free repair. Registered owners have received direct mail notification of this recall if they are likely to experience consistently sub-freezing temperatures.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 09755
Date reported July 22, 2009
Date initiated July 22, 2009
Recalling firm Polaris Industries Inc., of Medina, Minn.
Affected scope About 4,700
Distribution Not disclosed
Official source CPSC notice →

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

What to do with this recall

Consumers should immediately stop using the ATV in sub-freezing temperatures and contact their local Polaris dealer to schedule a…

  • Check the recall number (09755) and product description against the item you own. Search the archive
  • Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
  • Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next

This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.

Frequently Asked Questions

What product was recalled?
This recall involves the Polaris ATVs with model year 2009. The ATVs were sold under market names Sportsman ESP XP 850 and Sportsman XP 850 ATVs. The model and serial number identification decal is located on the left side of the machine on the frame rail below the front fender. The following models are being recalled: Market Name Model Number Sportsman ESP XP 850 A09ZX85AG Sportsman XP 850 A09ZN85AL Sportsman ESP XP 850 A09ZX85AL Sportsman XP 850 A09ZN85AQ Sportsman ESP XP 850 A09ZX85AQ Sportsman XP 850 A09ZN85AS Sportsman ESP XP 850 A09ZX85AR Sportsman XP 850 A09ZN85AT Sportsman ESP XP 850 A09ZX85AS Sportsman XP 850 A09ZN85AX Sportsman ESP XP 850 A09ZX85AX Sportsman XP 850 A09ZN8XAL Sportsman ESP XP 850 A09ZX8XAG Sportsman XP 850 A09ZN8XAQ Sportsman ESP XP 850 A09ZX8XAL Sportsman XP 850 A09ZN8XAS Sportsman ESP XP 850 A09ZX8XAQ Sportsman XP 850 A09ZN8XAX Sportsman ESP XP 850 A09ZX8XAR Sportsman ESP XP 850 A09ZX8XAS Sportsman ESP XP 850 A09ZX8XAX. Recalled by Polaris Industries Inc., of Medina, Minn.. Units affected: About 4,700.
Why was this product recalled?
The valve assembly can fail in freezing temperatures, causing oil to leak into the exhaust system. This could pose a fire and burn hazard to the rider.
What should consumers do?
Consumers should immediately stop using the ATV in sub-freezing temperatures and contact their local Polaris dealer to schedule a free repair. Registered owners have received direct mail notification of this recall if they are likely to experience consistently sub-freezing temperatures.
Which agency issued this recall?
This recall was issued by the CPSC on July 22, 2009. Severity: Moderate. Recall number: 09755.
How do I check if my product is affected by a recall?
Check the product description and recall number (09755) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

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Every figure on PlainRecalls is rendered directly from official FDA, CPSC and NHTSA recall records, no number is typed in by an editor. This recall: CPSC, reported July 22, 2009. Severity classes follow each agency's own taxonomy (FDA Class I/II/III; CPSC and NHTSA by hazard type), and related-recall context is computed across the full archive. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of July 2026.