PlainRecalls

Polaris Recalls Model Year 2018 to 2020 Ranger XP 1000 Off-Road Vehicles Due to Fire Hazard (Recall Alert)

Reported: April 16, 2020 Initiated: April 16, 2020 #20733 About 80,000 units

Polaris Industries Inc., Medina, Minn issued this CPSC recall on April 16, 2020. Classified as Moderate severity. Approximately About 80,000 units are affected. The recall was issued because: The clutch belt can break and damage the secondary clutch and the fuel line, posing a fire hazard to the rider.. This recall notice is sourced from official CPSC enforcement records. Below you will find the complete product description, hazard information, remedy instructions, and related recalls from the same manufacturer or product category.

Recall Insight

This CPSC action (record #20733) was formally reported on April 16, 2020. It is classified under Moderate severity, with a current status of Active. Polaris Industries Inc., Medina, Minn is listed as the recalling firm. Federal records indicate About 80,000 units are affected.

The documented reason for this recall is: The clutch belt can break and damage the secondary clutch and the fuel line, posing a fire hazard to the rider. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should immediately stop using the recalled vehicles and contact a Polaris dealer to schedule a free inspection and repair. Polaris is notifying dealers and contacting affected registered ow… — consumers holding this product should act on that instruction rather than relying on general guidance.

To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC, NHTSA and USDA FSIS going back to 1995. Within the same product category, the database holds 6 closely related recalls, of which 1 were also issued by CPSC. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 6 years old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.

Recall Distribution by Severity Class

Severity1Class I (Critical)Class II (Moderate)Class III (Low)
Recall Distribution by Severity Class

Severity

Moderate

Units Affected

About 80,000

Related Recalls

6

1 from same agency

Product Description

This recall involves Model Year 2018 - 2020 Ranger XP 1000 & CREW XP 1000 Off-Road Vehicles with the following model names: YEAR MODEL NAME 2018 Ranger XP 1000 EPS 2019 Ranger XP 1000 Ranger CREW XP 1000 2020 Ranger XP 1000 Ranger CREW XP 1000 The vehicles were sold in green, titanium, camo, suede (metallic gray), red, gray, white, blue, maroon, bronze, orange and black colors and have two or four seats. Vehicle identification numbers (VIN) included in this recall can be found on a label affixed to the vehicle frame in the left front wheel well. "Polaris" is stamped on the front grille and "Ranger" is on the sides of the utility bed. The following models and non-sequential VIN ranges are included in the recall: MY18 RANGER XP 1000 EPS 4XARRE990J8044280 - 4XARRU99XJ8520576 MY19 RANGER XP 1000 4XARRB990K8895382 - 4XARRW99XK8910509 MY19 RANGER CREW XP 1000 4XARSB990K8895984 - 4XARSW999K8903801 MY20 RANGER XP 1000 4XARRB991L8914393 - 4XARRW99XL8920524 MY20 RANGER CREW XP 1000 4XARSB995L8890622 - 4XARSW99XL8920737

Reason for Recall

The clutch belt can break and damage the secondary clutch and the fuel line, posing a fire hazard to the rider.

Remedy

Consumers should immediately stop using the recalled vehicles and contact a Polaris dealer to schedule a free inspection and repair. Polaris is notifying dealers and contacting affected registered owners directly.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 20733
Date reported April 16, 2020
Date initiated April 16, 2020
Recalling firm Polaris Industries Inc., Medina, Minn
Units affected About 80,000
Distribution Not disclosed

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

About 80,000 units affected — limited or regional distribution scale.

Regional (<10K units)
Multi-state (10K – 100K units) ✓ This recall
Large-scale (100K – 1M units)
Massive (≥1M units)

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

Frequently Asked Questions

What product was recalled?
This recall involves Model Year 2018 - 2020 Ranger XP 1000 & CREW XP 1000 Off-Road Vehicles with the following model names: YEAR MODEL NAME 2018 Ranger XP 1000 EPS 2019 Ranger XP 1000 Ranger CREW XP 1000 2020 Ranger XP 1000 Ranger CREW XP 1000 The vehicles were sold in green, titanium, camo, suede (metallic gray), red, gray, white, blue, maroon, bronze, orange and black colors and have two or four seats. Vehicle identification numbers (VIN) included in this recall can be found on a label affixed to the vehicle frame in the left front wheel well. "Polaris" is stamped on the front grille and "Ranger" is on the sides of the utility bed. The following models and non-sequential VIN ranges are included in the recall: MY18 RANGER XP 1000 EPS 4XARRE990J8044280 - 4XARRU99XJ8520576 MY19 RANGER XP 1000 4XARRB990K8895382 - 4XARRW99XK8910509 MY19 RANGER CREW XP 1000 4XARSB990K8895984 - 4XARSW999K8903801 MY20 RANGER XP 1000 4XARRB991L8914393 - 4XARRW99XL8920524 MY20 RANGER CREW XP 1000 4XARSB995L8890622 - 4XARSW99XL8920737. Recalled by Polaris Industries Inc., Medina, Minn. Units affected: About 80,000.
Why was this product recalled?
The clutch belt can break and damage the secondary clutch and the fuel line, posing a fire hazard to the rider.
What should consumers do?
Consumers should immediately stop using the recalled vehicles and contact a Polaris dealer to schedule a free inspection and repair. Polaris is notifying dealers and contacting affected registered owners directly.
Which agency issued this recall?
This recall was issued by the CPSC on April 16, 2020. Severity: Moderate. Recall number: 20733.
How do I check if my product is affected by a recall?
Check the product description and recall number (20733) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Recall Context

Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.

Nearby Recalls in This Category

Other recalls in the same product category — useful for spotting patterns across the same defect class or manufacturer.

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Data Sources

Data as of 2025. Source: FDA, CPSC, NHTSA, USDA FSIS federal recall databases.

  • Source: FDA — Food and Drug Administration, openFDA Enforcement API (food, drug, and medical device recalls)
  • Source: CPSC — Consumer Product Safety Commission Recalls API (consumer product recalls and hazards)
  • Source: NHTSA — National Highway Traffic Safety Administration Recalls API (vehicle safety recalls)
  • Source: USDA FSIS — Food Safety and Inspection Service (meat, poultry, and egg product recalls)

Recall information is sourced from official federal agency databases. Always verify recall details with the issuing agency for the most current status. This information is for research and awareness purposes only.

All federal data sources used on this page

Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).