Severity
Moderate
CPSC Reannounces Recall of Generac Portable Generators; Additional Finger Amputation and Crushing Injury Reported; New Repair Kit Available
Reported: November 10, 2022 Initiated: November 10, 2022 #23040 About 321,160 (In addition, 4,575 were sold in Canada) These portable generators were previously recalled in July 2021 units
Generac Power Systems, of Waukesha, Wisconsin issued this CPSC recall on November 10, 2022. Classified as Moderate severity. Approximately About 321,160 (In addition, 4,575 were sold in Canada) These portable generators were previously recalled in July 2021 units are affected. The recall was issued because: An unlocked handle can pinch consumers' fingers against the generator frame when the generator is moved, posing finger …. This recall notice is sourced from official CPSC enforcement records. Below you will find the complete product description, hazard information, remedy instructions, and related recalls from the same manufacturer or product category.
Recall Insight
This CPSC action (record #23040) was formally reported on November 10, 2022. It is classified under Moderate severity, with a current status of Active. Generac Power Systems, of Waukesha, Wisconsin is listed as the recalling firm. Federal records indicate About 321,160 (In addition, 4,575 were sold in Canada) These portable generators were previously recalled in July 2021 units are affected, placing this recall in the million-unit bracket that typically triggers nationwide consumer alerts and retailer sweeps.
The documented reason for this recall is: An unlocked handle can pinch consumers' fingers against the generator frame when the generator is moved, posing finger amputation and crushing hazards. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should immediately stop using the recalled portable generators, unless the locking pin has been inserted to secure the handle in place before and after moving the generator, and contact Gen… — consumers holding this product should act on that instruction rather than relying on general guidance.
To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC, NHTSA and USDA FSIS going back to 1995. Within the same product category, the database holds 6 closely related recalls, of which 1 were also issued by CPSC. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 4 years old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.
Recall Distribution by Severity Class
Units Affected
About 321,160 (In addition, 4,575 were sold in Canada) These portable generators were previously recalled in July 2021
Related Recalls
6
1 from same agency
Product Description
This recall involves 6500-watt and 8000-watt Generac portable generators with unit type numbers XT8000E XT8000EFI, GP6500, GP6500E, GP8000E and HomeLink 6500E portable generators, and DR models PRO 6500M and PRO 6500E portable generators. This recall also involves all of these generators listed above purchased after July 29, 2021 through November 3, 2022, containing a repair kit which included full cover handle guards. The generators have gasoline-powered engines that are used to generate electricity for use as backup power. The portable generators have two-wheels and a single, U-shaped, two-grip, flip-up pin-lock handle to help move the generator. Only the following generators are included in this recall. The unit type is identified on the front of the product. The model and serial numbers are printed on a label on the product. Consumers can also check specific unit type, model number, and serial number location information at www.generac.com/service-support/product-support-lookup. Unit Type Model Number First Serial Number Last Serial Number XT8000E G0064330 G0064331 3000037849 3005569372 G0064340 G0064342 XT8000EFI G0071620 G0071621 3003336356 3006597843 G0071621R GP6500 G0076720 G0076800 G0076800R G0076812 G0076830 G0076830R G0076902 G0076902R G0076903 GP6500E G0076820 G0076820R G0076822 GP8000E G0076731 G0076751 G0076751R G0076761 G0076761R G0076861 G0076861R PRO 6500M GP16505DMN GP16505DMNR PRO 6500E GP16505DEN HomeLink 6500E G0068650 G0068651 G0079960
Reason for Recall
An unlocked handle can pinch consumers' fingers against the generator frame when the generator is moved, posing finger amputation and crushing hazards.
Remedy
Consumers should immediately stop using the recalled portable generators, unless the locking pin has been inserted to secure the handle in place before and after moving the generator, and contact Generac for a free repair kit consisting of a set of spacers to move the handle away from the frame, eliminating the pinch point. Customers who had responded to the original recall will automatically be sent a new kit.
Details
- Recalling Firm
- Generac Power Systems, of Waukesha, Wisconsin
- Units Affected
- About 321,160 (In addition, 4,575 were sold in Canada) These portable generators were previously recalled in July 2021
Recall Profile
| Attribute | Value |
|---|---|
| Agency | U.S. Consumer Product Safety Commission |
| Severity class | Moderate |
| Status | Active |
| Recall number | 23040 |
| Date reported | November 10, 2022 |
| Date initiated | November 10, 2022 |
| Recalling firm | Generac Power Systems, of Waukesha, Wisconsin |
| Units affected | About 321,160 (In addition, 4,575 were sold in Canada) These portable generators were previously recalled in July 2021 |
| Distribution | Not disclosed |
Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.
Frequently Asked Questions
What product was recalled? ▼
This recall involves 6500-watt and 8000-watt Generac portable generators with unit type numbers XT8000E XT8000EFI, GP6500, GP6500E, GP8000E and HomeLink 6500E portable generators, and DR models PRO 6500M and PRO 6500E portable generators. This recall also involves all of these generators listed above purchased after July 29, 2021 through November 3, 2022, containing a repair kit which included full cover handle guards. The generators have gasoline-powered engines that are used to generate electricity for use as backup power. The portable generators have two-wheels and a single, U-shaped, two-grip, flip-up pin-lock handle to help move the generator. Only the following generators are included in this recall. The unit type is identified on the front of the product. The model and serial numbers are printed on a label on the product. Consumers can also check specific unit type, model number, and serial number location information at www.generac.com/service-support/product-support-lookup. Unit Type Model Number First Serial Number Last Serial Number XT8000E G0064330 G0064331 3000037849 3005569372 G0064340 G0064342 XT8000EFI G0071620 G0071621 3003336356 3006597843 G0071621R GP6500 G0076720 G0076800 G0076800R G0076812 G0076830 G0076830R G0076902 G0076902R G0076903 GP6500E G0076820 G0076820R G0076822 GP8000E G0076731 G0076751 G0076751R G0076761 G0076761R G0076861 G0076861R PRO 6500M GP16505DMN GP16505DMNR PRO 6500E GP16505DEN HomeLink 6500E G0068650 G0068651 G0079960. Recalled by Generac Power Systems, of Waukesha, Wisconsin. Units affected: About 321,160 (In addition, 4,575 were sold in Canada) These portable generators were previously recalled in July 2021.
Why was this product recalled? ▼
An unlocked handle can pinch consumers' fingers against the generator frame when the generator is moved, posing finger amputation and crushing hazards.
What should consumers do? ▼
Consumers should immediately stop using the recalled portable generators, unless the locking pin has been inserted to secure the handle in place before and after moving the generator, and contact Generac for a free repair kit consisting of a set of spacers to move the handle away from the frame, eliminating the pinch point. Customers who had responded to the original recall will automatically be sent a new kit.
Which agency issued this recall? ▼
This recall was issued by the CPSC on November 10, 2022. Severity: Moderate. Recall number: 23040.
How do I check if my product is affected by a recall? ▼
Check the product description and recall number (23040) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product? ▼
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.
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Recall Context
Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.
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Data Sources
Data as of 2025. Source: FDA, CPSC, NHTSA, USDA FSIS federal recall databases.
- Source: FDA — Food and Drug Administration, openFDA Enforcement API (food, drug, and medical device recalls)
- Source: CPSC — Consumer Product Safety Commission Recalls API (consumer product recalls and hazards)
- Source: NHTSA — National Highway Traffic Safety Administration Recalls API (vehicle safety recalls)
- Source: USDA FSIS — Food Safety and Inspection Service (meat, poultry, and egg product recalls)
Recall information is sourced from official federal agency databases. Always verify recall details with the issuing agency for the most current status. This information is for research and awareness purposes only.
Read our methodology — how this data is sourced, computed, and verified.
All federal data sources used on this page
- U.S. Census Bureau ACS — demographic + housing + income data. census.gov/programs-surveys/acs
- BLS Occupational Employment and Wage Statistics (OEWS) — wage + employment by occupation. bls.gov/oes
- BEA Regional Economic Accounts — GDP + personal income by state/metro. bea.gov/data/regional
- U.S. Census Bureau County Business Patterns — establishment + employment by industry. census.gov/cbp
- IRS Statistics of Income (SOI) — tax-return aggregate data. irs.gov/statistics
- data.gov — U.S. federal open-data portal — discovery layer for additional federal sources. data.gov
Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).