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CPSC recall · Reported November 10, 2022

CPSC Reannounces Recall of Generac Portable Generators; Additional Finger Amputation and Crushing Injury Reported; New Repair Kit Available

An unlocked handle can pinch consumers' fingers against the generator frame when the generator is moved, posing finger amputation and crushing hazards.

Recall #
23040
Affected scope
About 321,160 (In addition, 4,575 were sold in Canada) These portable generators were previously recalled in July 2021
Compiled from official public sources by the editorial team.
Verify with CPSC →
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Generac Power Systems, of Waukesha, Wisconsin recalled This recall involves 6500-watt and 8000-watt Generac portable generators with unit type n… - a moderate-severity action.

CPSC Reannounces Recall of Generac Portable Generators; Additional Finger Amputation and … was recalled by Generac Power Systems, of Waukesha, Wisconsin in November 10, 2022. Reason: An unlocked handle can pinch consumers' fingers against the generator frame when the generator is moved, posi…. Remedy: Consumers should immediately stop using the recalled portable generators, unless the lock…. Verify recall #23040 with the CPSC before acting.

The recall

Generac Power Systems, of Waukesha, Wisconsin issued this moderate-severity CPSC recall-An unlocked handle can pinch consumers' fingers against the generator frame when the generator is moved, posi….

Moderate
severity level
November 10, 2022
reported

Sourced from official CPSC enforcement records. Verify recall #23040 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.

Recall Insight

This CPSC action (record #23040) was formally reported on November 10, 2022. It is classified under Moderate severity, with a current status of Active. Generac Power Systems, of Waukesha, Wisconsin is listed as the recalling firm. Federal records list the affected scope as About 321,160 (In addition, 4,575 were sold in Canada) These portable generators were previously recalled in July 2021.

The documented reason for this recall is: An unlocked handle can pinch consumers' fingers against the generator frame when the generator is moved, posing finger amputation and crushing hazards. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should immediately stop using the recalled portable generators, unless the locking pin has been inserted to secure the handle in place before and after moving the generator, and contact Gen… - consumers holding this product should act on that instruction rather than relying on general guidance.

Within the same product category the archive holds 6 closely related recalls, 6 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.

Household Products recalls over time

Where this recall sits in its category - 3,056 household products recalls on record

50100150200250 20052008201120142017202020232026 115
Severity2487872426High severity (most serious)Moderate severityLow severity
Where this recall sits in the database

Of 101,704 recalls in the database, 24,878 are high severity, 72,426 moderate, and 4,400 low. This recall is classified moderate severity.

Counts reflect market size and reporting activity, not inherent danger, we do not rank products by risk from raw recall volume.

Severity

Moderate

Affected scope

About 321,160 (In addition, 4,575 were sold in Canada) These portable generators were previously recalled in July 2021

Related Recalls

6

6 from same agency

Product description

This recall involves 6500-watt and 8000-watt Generac portable generators with unit type numbers XT8000E XT8000EFI, GP6500, GP6500E, GP8000E and HomeLink 6500E portable generators, and DR models PRO 6500M and PRO 6500E portable generators. This recall also involves all of these generators listed above purchased after July 29, 2021 through November 3, 2022, containing a repair kit which included full cover handle guards. The generators have gasoline-powered engines that are used to generate electricity for use as backup power. The portable generators have two-wheels and a single, U-shaped, two-grip, flip-up pin-lock handle to help move the generator. Only the following generators are included in this recall. The unit type is identified on the front of the product. The model and serial numbers are printed on a label on the product. Consumers can also check specific unit type, model number, and serial number location information at www.generac.com/service-support/product-support-lookup. Unit Type Model Number First Serial Number Last Serial Number XT8000E G0064330 G0064331 3000037849 3005569372 G0064340 G0064342 XT8000EFI G0071620 G0071621 3003336356 3006597843 G0071621R GP6500 G0076720 G0076800 G0076800R G0076812 G0076830 G0076830R G0076902 G0076902R G0076903 GP6500E G0076820 G0076820R G0076822 GP8000E G0076731 G0076751 G0076751R G0076761 G0076761R G0076861 G0076861R PRO 6500M GP16505DMN GP16505DMNR PRO 6500E GP16505DEN HomeLink 6500E G0068650 G0068651 G0079960

Reason for recall

An unlocked handle can pinch consumers' fingers against the generator frame when the generator is moved, posing finger amputation and crushing hazards.

Remedy, what to do

Consumers should immediately stop using the recalled portable generators, unless the locking pin has been inserted to secure the handle in place before and after moving the generator, and contact Generac for a free repair kit consisting of a set of spacers to move the handle away from the frame, eliminating the pinch point. Customers who had responded to the original recall will automatically be sent a new kit.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 23040
Date reported November 10, 2022
Date initiated November 10, 2022
Recalling firm Generac Power Systems, of Waukesha, Wisconsin
Affected scope About 321,160 (In addition, 4,575 were sold in Canada) These portable generators were previously recalled in July 2021
Distribution Not disclosed
Official source CPSC notice →

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

What to do with this recall

Consumers should immediately stop using the recalled portable generators, unless the locking pin has been inserted to secure the …

  • Check the recall number (23040) and product description against the item you own. Search the archive
  • Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
  • Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next

This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.

Frequently Asked Questions

What product was recalled?
This recall involves 6500-watt and 8000-watt Generac portable generators with unit type numbers XT8000E XT8000EFI, GP6500, GP6500E, GP8000E and HomeLink 6500E portable generators, and DR models PRO 6500M and PRO 6500E portable generators. This recall also involves all of these generators listed above purchased after July 29, 2021 through November 3, 2022, containing a repair kit which included full cover handle guards. The generators have gasoline-powered engines that are used to generate electricity for use as backup power. The portable generators have two-wheels and a single, U-shaped, two-grip, flip-up pin-lock handle to help move the generator. Only the following generators are included in this recall. The unit type is identified on the front of the product. The model and serial numbers are printed on a label on the product. Consumers can also check specific unit type, model number, and serial number location information at www.generac.com/service-support/product-support-lookup. Unit Type Model Number First Serial Number Last Serial Number XT8000E G0064330 G0064331 3000037849 3005569372 G0064340 G0064342 XT8000EFI G0071620 G0071621 3003336356 3006597843 G0071621R GP6500 G0076720 G0076800 G0076800R G0076812 G0076830 G0076830R G0076902 G0076902R G0076903 GP6500E G0076820 G0076820R G0076822 GP8000E G0076731 G0076751 G0076751R G0076761 G0076761R G0076861 G0076861R PRO 6500M GP16505DMN GP16505DMNR PRO 6500E GP16505DEN HomeLink 6500E G0068650 G0068651 G0079960. Recalled by Generac Power Systems, of Waukesha, Wisconsin. Units affected: About 321,160 (In addition, 4,575 were sold in Canada) These portable generators were previously recalled in July 2021.
Why was this product recalled?
An unlocked handle can pinch consumers' fingers against the generator frame when the generator is moved, posing finger amputation and crushing hazards.
What should consumers do?
Consumers should immediately stop using the recalled portable generators, unless the locking pin has been inserted to secure the handle in place before and after moving the generator, and contact Generac for a free repair kit consisting of a set of spacers to move the handle away from the frame, eliminating the pinch point. Customers who had responded to the original recall will automatically be sent a new kit.
Which agency issued this recall?
This recall was issued by the CPSC on November 10, 2022. Severity: Moderate. Recall number: 23040.
How do I check if my product is affected by a recall?
Check the product description and recall number (23040) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

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Every figure on PlainRecalls is rendered directly from official FDA, CPSC and NHTSA recall records, no number is typed in by an editor. This recall: CPSC, reported November 10, 2022. Severity classes follow each agency's own taxonomy (FDA Class I/II/III; CPSC and NHTSA by hazard type), and related-recall context is computed across the full archive. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of July 2026.