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CPSC recall · Reported March 2, 2023

Relion Battery Recalls Relion Insight Series Lithium Batteries Due to Thermal Burn and Fire Hazards

The batteries can overheat, posing thermal burn and fire hazards.

Recall #
23140
Affected scope
About 7,250 (In addition, about 121 were sold in Canada)
Verify with CPSC →
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RELiON Battery of Menomonee Falls, Wisconsin recalled This recall involves certain lots of the RELiON InSight Series® 48V lithium-ion batteries… - a moderate-severity action.

Relion Battery Recalls Relion Insight Series Lithium Batteries Due to Thermal Burn and Fi… was recalled by RELiON Battery of Menomonee Falls, Wisconsin in March 2, 2023. Reason: The batteries can overheat, posing thermal burn and fire hazards.. Remedy: Consumers should immediately stop using the recalled RELiON InSight Series® 48V batteries…. Verify recall #23140 with the CPSC before acting.

The recall

RELiON Battery of Menomonee Falls, Wisconsin issued this moderate-severity CPSC recall-The batteries can overheat, posing thermal burn and fire hazards..

Moderate
severity level
March 2, 2023
reported

Sourced from official CPSC enforcement records. Verify recall #23140 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.

Recall Insight

This CPSC action (record #23140) was formally reported on March 2, 2023. It is classified under Moderate severity, with a current status of Active. RELiON Battery of Menomonee Falls, Wisconsin is listed as the recalling firm. Federal records list the affected scope as About 7,250 (In addition, about 121 were sold in Canada).

The documented reason for this recall is: The batteries can overheat, posing thermal burn and fire hazards. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should immediately stop using the recalled RELiON InSight Series® 48V batteries and contact RELiON Battery for a free repair. RELiON will provide a shipping container for the free return of… - consumers holding this product should act on that instruction rather than relying on general guidance.

Within the same product category the archive holds 6 closely related recalls, 6 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.

Electronics recalls over time

Where this recall sits in its category - 609 electronics recalls on record

1020304050 20052008201120142017202020232026 36
Severity2487872426High severity (most serious)Moderate severityLow severity
Where this recall sits in the database

Of 101,704 recalls in the database, 24,878 are high severity, 72,426 moderate, and 4,400 low. This recall is classified moderate severity.

Counts reflect market size and reporting activity, not inherent danger, we do not rank products by risk from raw recall volume.

Severity

Moderate

Affected scope

About 7,250 (In addition, about 121 were sold in Canada)

Related Recalls

6

6 from same agency

Product description

This recall involves certain lots of the RELiON InSight Series® 48V lithium-ion batteries with, model number 48V030-GC2 and serial number ranges between RB48300020210314057- RB48300020210314729, RB48300020210330001- RB48300020210330715, and RB48300020210507012-RB48300020221016550. The serial number of the recalled product can be found on the label located on the side of the battery. The intended use includes, but is not limited to, golf carts, low-speed vehicles, automated guided vehicles (AGVs) and outdoor utility terrain vehicles (UTVs).

Reason for recall

The batteries can overheat, posing thermal burn and fire hazards.

Remedy, what to do

Consumers should immediately stop using the recalled RELiON InSight Series® 48V batteries and contact RELiON Battery for a free repair. RELiON will provide a shipping container for the free return of the recalled batteries. A repaired battery with equivalent remaining cycle life will be shipped back immediately. RELiON will also extend the warranty on replaced batteries for an additional six months beyond the original warranty period.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 23140
Date reported March 2, 2023
Date initiated March 2, 2023
Recalling firm RELiON Battery of Menomonee Falls, Wisconsin
Affected scope About 7,250 (In addition, about 121 were sold in Canada)
Distribution Not disclosed
Official source CPSC notice →

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

What to do with this recall

Consumers should immediately stop using the recalled RELiON InSight Series® 48V batteries and contact RELiON Battery for a free r…

  • Check the recall number (23140) and product description against the item you own. Search the archive
  • Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
  • Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next

This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.

Frequently Asked Questions

What product was recalled?
This recall involves certain lots of the RELiON InSight Series® 48V lithium-ion batteries with, model number 48V030-GC2 and serial number ranges between RB48300020210314057- RB48300020210314729, RB48300020210330001- RB48300020210330715, and RB48300020210507012-RB48300020221016550. The serial number of the recalled product can be found on the label located on the side of the battery. The intended use includes, but is not limited to, golf carts, low-speed vehicles, automated guided vehicles (AGVs) and outdoor utility terrain vehicles (UTVs).. Recalled by RELiON Battery of Menomonee Falls, Wisconsin. Units affected: About 7,250 (In addition, about 121 were sold in Canada).
Why was this product recalled?
The batteries can overheat, posing thermal burn and fire hazards.
What should consumers do?
Consumers should immediately stop using the recalled RELiON InSight Series® 48V batteries and contact RELiON Battery for a free repair. RELiON will provide a shipping container for the free return of the recalled batteries. A repaired battery with equivalent remaining cycle life will be shipped back immediately. RELiON will also extend the warranty on replaced batteries for an additional six months beyond the original warranty period.
Which agency issued this recall?
This recall was issued by the CPSC on March 2, 2023. Severity: Moderate. Recall number: 23140.
How do I check if my product is affected by a recall?
Check the product description and recall number (23140) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

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Every figure on PlainRecalls is rendered directly from official FDA, CPSC and NHTSA recall records, no number is typed in by an editor. This recall: CPSC, reported March 2, 2023. Severity classes follow each agency's own taxonomy (FDA Class I/II/III; CPSC and NHTSA by hazard type), and related-recall context is computed across the full archive. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of July 2026.