PlainRecalls

Recall of Polaris Off-Road Vehicles, Bobcat Utility Vehicles, Gravely Utility Vehicles, and Fuel Pump Kits and Fuel Tank Assemblies Due to Fire Hazard

Reported: August 10, 2023 Initiated: August 10, 2023 #23258 About 12,300 (In addition, about 517 were sold in Canada) (Some of these vehicles were previously recalled in March 2021 and July 2021 for different hazards) units

Polaris Industries Inc., of Medina, Minnesota issued this CPSC recall on August 10, 2023. Classified as Moderate severity. Approximately About 12,300 (In addition, about 517 were sold in Canada) (Some of these vehicles were previously recalled in March 2021 and July 2021 for different hazards) units are affected. The recall was issued because: A fuel leak can occur at the fuel pump outlet connector on the fuel tank near a hot surface, posing a fire hazard.. This recall notice is sourced from official CPSC enforcement records. Below you will find the complete product description, hazard information, remedy instructions, and related recalls from the same manufacturer or product category.

Recall Insight

This CPSC action (record #23258) was formally reported on August 10, 2023. It is classified under Moderate severity, with a current status of Active. Polaris Industries Inc., of Medina, Minnesota is listed as the recalling firm. Federal records indicate About 12,300 (In addition, about 517 were sold in Canada) (Some of these vehicles were previously recalled in March 2021 and July 2021 for different hazards) units are affected, placing this recall in the million-unit bracket that typically triggers nationwide consumer alerts and retailer sweeps.

The documented reason for this recall is: A fuel leak can occur at the fuel pump outlet connector on the fuel tank near a hot surface, posing a fire hazard. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should immediately stop using the recalled vehicles and contact Polaris or an authorized Polaris (Polaris vehicles only), Gravely (Gravely vehicles only), or Bobcat (Bobcat vehicles only) d… — consumers holding this product should act on that instruction rather than relying on general guidance.

To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC, NHTSA and USDA FSIS going back to 1995. Within the same product category, the database holds 6 closely related recalls. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 3 years old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.

Recall Distribution by Severity Class

Severity1Class I (Critical)Class II (Moderate)Class III (Low)
Recall Distribution by Severity Class

Severity

Moderate

Units Affected

About 12,300 (In addition, about 517 were sold in Canada) (Some of these vehicles were previously recalled in March 2021 and July 2021 for different hazards)

Related Recalls

6

0 from same agency

Product Description

This recall involves certain VINs of Model Year 2021-2023 Polaris RANGER 1000, 1000 Crew, XP 1000, XP 1000 Crew; Model Year 2021-2022 Polaris RZR Pro XP (2-Seat Only); Model Year 2021 Polaris Pro XD Full-Size Gas; Model Year 2021-2022 Polaris Pro XD Full Size Gas Crew; Model Year 2021 Bobcat UV34 Gas and UV34 XL Gas; Model Year 2022 Bobcat UV34 Gas; Model Year 2022-2023 Bobcat UV34 XL Gas; Model Year 2021 Gravely Atlas JSV 3400; Model Year 2021 and 2023 Gravely Atlas JSV 6400 off-road vehicles; Fuel Pump Kits with part number 2208123 and Fuel Tank Assemblies with part numbers 2521943, 2522060 and 2522267 sold by Polaris and Fuel Pump Kits with part number 7396260 sold by Bobcat. The vehicles were sold in the following colors: black, blue, burgundy, brown, camouflage, graphite, green, gray, navy blue, red, titanium and white. The RANGER vehicles have three or six seats, Pro XD, Ariens/Gravely, and Bobcat vehicles have two or four seats. The RZR vehicles have two seats. The Polaris vehicles have "POLARIS" stamped on the front grille, the Gravely vehicles have "Gravely" stamped on the front grille and the Bobcat vehicles have the Bobcat logo on the front grille. The fuel pump kits and fuel tank assemblies are mostly plastic, and the fuel pump sits inside of the fuel tank.

Reason for Recall

A fuel leak can occur at the fuel pump outlet connector on the fuel tank near a hot surface, posing a fire hazard.

Remedy

Consumers should immediately stop using the recalled vehicles and contact Polaris or an authorized Polaris (Polaris vehicles only), Gravely (Gravely vehicles only), or Bobcat (Bobcat vehicles only) dealer to schedule a free inspection and repair. The dealer will replace the fuel pump or fuel tank, depending on the vehicle type, free of charge. Polaris, Gravely, and Bobcat have notified consumers to stop riding the vehicles and are notifying all dealers and registered owners about this recall and free repair.

Details

Units Affected
About 12,300 (In addition, about 517 were sold in Canada) (Some of these vehicles were previously recalled in March 2021 and July 2021 for different hazards)

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 23258
Date reported August 10, 2023
Date initiated August 10, 2023
Recalling firm Polaris Industries Inc., of Medina, Minnesota
Units affected About 12,300 (In addition, about 517 were sold in Canada) (Some of these vehicles were previously recalled in March 2021 and July 2021 for different hazards)
Distribution Not disclosed

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

About 12,300 (In addition, about 517 were sold in Canada) (Some of these vehicles were previously recalled in March 2021 and July 2021 for different hazards) units affected — million-unit bracket.

Regional (<10K units)
Multi-state (10K – 100K units)
Large-scale (100K – 1M units)
Massive (≥1M units) ✓ This recall

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

Frequently Asked Questions

What product was recalled?
This recall involves certain VINs of Model Year 2021-2023 Polaris RANGER 1000, 1000 Crew, XP 1000, XP 1000 Crew; Model Year 2021-2022 Polaris RZR Pro XP (2-Seat Only); Model Year 2021 Polaris Pro XD Full-Size Gas; Model Year 2021-2022 Polaris Pro XD Full Size Gas Crew; Model Year 2021 Bobcat UV34 Gas and UV34 XL Gas; Model Year 2022 Bobcat UV34 Gas; Model Year 2022-2023 Bobcat UV34 XL Gas; Model Year 2021 Gravely Atlas JSV 3400; Model Year 2021 and 2023 Gravely Atlas JSV 6400 off-road vehicles; Fuel Pump Kits with part number 2208123 and Fuel Tank Assemblies with part numbers 2521943, 2522060 and 2522267 sold by Polaris and Fuel Pump Kits with part number 7396260 sold by Bobcat. The vehicles were sold in the following colors: black, blue, burgundy, brown, camouflage, graphite, green, gray, navy blue, red, titanium and white. The RANGER vehicles have three or six seats, Pro XD, Ariens/Gravely, and Bobcat vehicles have two or four seats. The RZR vehicles have two seats. The Polaris vehicles have "POLARIS" stamped on the front grille, the Gravely vehicles have "Gravely" stamped on the front grille and the Bobcat vehicles have the Bobcat logo on the front grille. The fuel pump kits and fuel tank assemblies are mostly plastic, and the fuel pump sits inside of the fuel tank.. Recalled by Polaris Industries Inc., of Medina, Minnesota. Units affected: About 12,300 (In addition, about 517 were sold in Canada) (Some of these vehicles were previously recalled in March 2021 and July 2021 for different hazards).
Why was this product recalled?
A fuel leak can occur at the fuel pump outlet connector on the fuel tank near a hot surface, posing a fire hazard.
What should consumers do?
Consumers should immediately stop using the recalled vehicles and contact Polaris or an authorized Polaris (Polaris vehicles only), Gravely (Gravely vehicles only), or Bobcat (Bobcat vehicles only) dealer to schedule a free inspection and repair. The dealer will replace the fuel pump or fuel tank, depending on the vehicle type, free of charge. Polaris, Gravely, and Bobcat have notified consumers to stop riding the vehicles and are notifying all dealers and registered owners about this recall and free repair.
Which agency issued this recall?
This recall was issued by the CPSC on August 10, 2023. Severity: Moderate. Recall number: 23258.
How do I check if my product is affected by a recall?
Check the product description and recall number (23258) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Recall Context

Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.

Nearby Recalls in This Category

Other recalls in the same product category — useful for spotting patterns across the same defect class or manufacturer.

Compare this recall with Endo-Model Replacement Plateau; Item Number: 15-0027/11; →

Data Sources

Data as of 2025. Source: FDA, CPSC, NHTSA, USDA FSIS federal recall databases.

  • Source: FDA — Food and Drug Administration, openFDA Enforcement API (food, drug, and medical device recalls)
  • Source: CPSC — Consumer Product Safety Commission Recalls API (consumer product recalls and hazards)
  • Source: NHTSA — National Highway Traffic Safety Administration Recalls API (vehicle safety recalls)
  • Source: USDA FSIS — Food Safety and Inspection Service (meat, poultry, and egg product recalls)

Recall information is sourced from official federal agency databases. Always verify recall details with the issuing agency for the most current status. This information is for research and awareness purposes only.

All federal data sources used on this page

Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).