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CPSC recall · Reported May 18, 2023

Polaris Recalls RZR Pro XP and Turbo R Recreational Off-Road Vehicles Due to Fire Hazard (Recall Alert)

A fuel leak can occur at the fuel pump assembly joint on the fuel tank in close proximity to a hot surface, posing a fire hazard.

Recall #
23760
Affected scope
About 20,330 (In addition, about 330 were sold in Canada) (Some of these vehicles were previously recalled in May 2021 and November 2020)
Verify with CPSC →
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The CPSC recalled This recall involves certain VINs of model year 2021-2023 RZR Pro XP 4 and Model Year 202… - a moderate-severity action.

Polaris Recalls RZR Pro XP and Turbo R Recreational Off-Road Vehicles Due to Fire Hazard … was recalled and listed by the CPSC in May 18, 2023. Reason: A fuel leak can occur at the fuel pump assembly joint on the fuel tank in close proximity to a hot surface, p…. Remedy: Consumers should immediately stop using the recalled vehicles and contact Polaris or an a…. Verify recall #23760 with the CPSC before acting.

The recall

issued this moderate-severity CPSC recall-A fuel leak can occur at the fuel pump assembly joint on the fuel tank in close proximity to a hot surface, p….

Moderate
severity level
May 18, 2023
reported

Sourced from official CPSC enforcement records. Verify recall #23760 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.

Recall Insight

This CPSC action (record #23760) was formally reported on May 18, 2023. It is classified under Moderate severity, with a current status of Active. The recalling firm is not specified in the federal record. Federal records list the affected scope as About 20,330 (In addition, about 330 were sold in Canada) (Some of these vehicles were previously recalled in May 2021 and November 2020).

The documented reason for this recall is: A fuel leak can occur at the fuel pump assembly joint on the fuel tank in close proximity to a hot surface, posing a fire hazard. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should immediately stop using the recalled vehicles and contact Polaris or an authorized Polaris dealer to schedule a free repair. The dealer will replace the fuel pump assembly free of cha… - consumers holding this product should act on that instruction rather than relying on general guidance.

Within the same product category the archive holds 6 closely related recalls, 3 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.

Medical Devices recalls over time

Where this recall sits in its category - 40,322 medical devices recalls on record

-1,00001,0002,0003,0004,000 20052008201120142017202020232026 1,248
Severity2487872426High severity (most serious)Moderate severityLow severity
Where this recall sits in the database

Of 101,704 recalls in the database, 24,878 are high severity, 72,426 moderate, and 4,400 low. This recall is classified moderate severity.

Counts reflect market size and reporting activity, not inherent danger, we do not rank products by risk from raw recall volume.

Severity

Moderate

Affected scope

About 20,330 (In addition, about 330 were sold in Canada) (Some of these vehicles were previously recalled in May 2021 and November 2020)

Related Recalls

6

3 from same agency

Product description

This recall involves certain VINs of model year 2021-2023 RZR Pro XP 4 and Model Year 2022-2023 RZR Turbo R 4 vehicles. The recalled vehicles were sold in the following colors: black, blue, graphite, gray, navy blue, titanium metallic, metallic, orange, red, silver and white. The recalled vehicles were sold in a four-seat configuration. POLARIS is stamped on the front grille and POLARIS and RZR are printed on the sides of the vehicles. The model name is also printed on the side of the chassis. The VIN is located on the vehicle's frame in the left rear wheel well.

Reason for recall

A fuel leak can occur at the fuel pump assembly joint on the fuel tank in close proximity to a hot surface, posing a fire hazard.

Remedy, what to do

Consumers should immediately stop using the recalled vehicles and contact Polaris or an authorized Polaris dealer to schedule a free repair. The dealer will replace the fuel pump assembly free of charge. Polaris has notified consumers to stop riding the vehicles and is notifying all dealers and registered owners directly to provide more details about the repair.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 23760
Date reported May 18, 2023
Date initiated May 18, 2023
Recalling firm Not disclosed
Affected scope About 20,330 (In addition, about 330 were sold in Canada) (Some of these vehicles were previously recalled in May 2021 and November 2020)
Distribution Not disclosed
Official source CPSC notice →

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

What to do with this recall

Consumers should immediately stop using the recalled vehicles and contact Polaris or an authorized Polaris dealer to schedule a f…

  • Check the recall number (23760) and product description against the item you own. Search the archive
  • Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
  • Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next

This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.

Frequently Asked Questions

What product was recalled?
This recall involves certain VINs of model year 2021-2023 RZR Pro XP 4 and Model Year 2022-2023 RZR Turbo R 4 vehicles. The recalled vehicles were sold in the following colors: black, blue, graphite, gray, navy blue, titanium metallic, metallic, orange, red, silver and white. The recalled vehicles were sold in a four-seat configuration. POLARIS is stamped on the front grille and POLARIS and RZR are printed on the sides of the vehicles. The model name is also printed on the side of the chassis. The VIN is located on the vehicle's frame in the left rear wheel well.. Units affected: About 20,330 (In addition, about 330 were sold in Canada) (Some of these vehicles were previously recalled in May 2021 and November 2020).
Why was this product recalled?
A fuel leak can occur at the fuel pump assembly joint on the fuel tank in close proximity to a hot surface, posing a fire hazard.
What should consumers do?
Consumers should immediately stop using the recalled vehicles and contact Polaris or an authorized Polaris dealer to schedule a free repair. The dealer will replace the fuel pump assembly free of charge. Polaris has notified consumers to stop riding the vehicles and is notifying all dealers and registered owners directly to provide more details about the repair.
Which agency issued this recall?
This recall was issued by the CPSC on May 18, 2023. Severity: Moderate. Recall number: 23760.
How do I check if my product is affected by a recall?
Check the product description and recall number (23760) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Nearby Recalls in This Category

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Every figure on PlainRecalls is rendered directly from official FDA, CPSC and NHTSA recall records, no number is typed in by an editor. This recall: CPSC, reported May 18, 2023. Severity classes follow each agency's own taxonomy (FDA Class I/II/III; CPSC and NHTSA by hazard type), and related-recall context is computed across the full archive. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of July 2026.