PlainRecalls

Polaris Recalls RZR XP Turbo and Turbo S Recreational Off-Road Vehicles Due to Fire and Injury Hazards (Recall Alert)

Reported: August 10, 2023 Initiated: August 10, 2023 #23780 About 27,300 (In addition, about 660 were sold in Canada) (Some of these vehicles were previously recalled in November 2020 and in December 2021) units

Polaris Industries Inc., of Medina, Minnesota issued this CPSC recall on August 10, 2023. Classified as Moderate severity. Approximately About 27,300 (In addition, about 660 were sold in Canada) (Some of these vehicles were previously recalled in November 2020 and in December 2021) units are affected. The recall was issued because: The vehicle's clutch can fracture, causing fragments to be ejected from the vehicle, posing fire and injury hazards.. This recall notice is sourced from official CPSC enforcement records. Below you will find the complete product description, hazard information, remedy instructions, and related recalls from the same manufacturer or product category.

Recall Insight

This CPSC action (record #23780) was formally reported on August 10, 2023. It is classified under Moderate severity, with a current status of Active. Polaris Industries Inc., of Medina, Minnesota is listed as the recalling firm. Federal records indicate About 27,300 (In addition, about 660 were sold in Canada) (Some of these vehicles were previously recalled in November 2020 and in December 2021) units are affected, placing this recall in the million-unit bracket that typically triggers nationwide consumer alerts and retailer sweeps.

The documented reason for this recall is: The vehicle's clutch can fracture, causing fragments to be ejected from the vehicle, posing fire and injury hazards. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should immediately stop using the recalled vehicles and contact Polaris or an authorized Polaris dealer to schedule a free repair. The dealer will replace the primary (drive) clutch free of… — consumers holding this product should act on that instruction rather than relying on general guidance.

To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC, NHTSA and USDA FSIS going back to 1995. Within the same product category, the database holds 6 closely related recalls, of which 1 were also issued by CPSC. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 3 years old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.

Recall Distribution by Severity Class

Severity1Class I (Critical)Class II (Moderate)Class III (Low)
Recall Distribution by Severity Class

Severity

Moderate

Units Affected

About 27,300 (In addition, about 660 were sold in Canada) (Some of these vehicles were previously recalled in November 2020 and in December 2021)

Related Recalls

6

1 from same agency

Product Description

This recall involves all model year 2021 RZR XP Turbo and RZR Turbo S vehicles. The recalled vehicles were sold in the following colors: black, blue, gray, lime, orange, and sand. The recalled vehicles were sold in two and four-seat configurations. POLARIS is stamped on the front grille and POLARIS and RZR are printed on the sides of the vehicles. The model name is also printed on the side of the chassis. The VIN is located on the vehicle's frame in the left rear wheel well.

Reason for Recall

The vehicle's clutch can fracture, causing fragments to be ejected from the vehicle, posing fire and injury hazards.

Remedy

Consumers should immediately stop using the recalled vehicles and contact Polaris or an authorized Polaris dealer to schedule a free repair. The dealer will replace the primary (drive) clutch free of charge. Polaris has notified consumers to stop riding the vehicles and is notifying all dealers and registered owners directly to provide more details about the repair.

Details

Units Affected
About 27,300 (In addition, about 660 were sold in Canada) (Some of these vehicles were previously recalled in November 2020 and in December 2021)

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 23780
Date reported August 10, 2023
Date initiated August 10, 2023
Recalling firm Polaris Industries Inc., of Medina, Minnesota
Units affected About 27,300 (In addition, about 660 were sold in Canada) (Some of these vehicles were previously recalled in November 2020 and in December 2021)
Distribution Not disclosed

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

About 27,300 (In addition, about 660 were sold in Canada) (Some of these vehicles were previously recalled in November 2020 and in December 2021) units affected — million-unit bracket.

Regional (<10K units)
Multi-state (10K – 100K units)
Large-scale (100K – 1M units)
Massive (≥1M units) ✓ This recall

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

Frequently Asked Questions

What product was recalled?
This recall involves all model year 2021 RZR XP Turbo and RZR Turbo S vehicles. The recalled vehicles were sold in the following colors: black, blue, gray, lime, orange, and sand. The recalled vehicles were sold in two and four-seat configurations. POLARIS is stamped on the front grille and POLARIS and RZR are printed on the sides of the vehicles. The model name is also printed on the side of the chassis. The VIN is located on the vehicle's frame in the left rear wheel well.. Recalled by Polaris Industries Inc., of Medina, Minnesota. Units affected: About 27,300 (In addition, about 660 were sold in Canada) (Some of these vehicles were previously recalled in November 2020 and in December 2021).
Why was this product recalled?
The vehicle's clutch can fracture, causing fragments to be ejected from the vehicle, posing fire and injury hazards.
What should consumers do?
Consumers should immediately stop using the recalled vehicles and contact Polaris or an authorized Polaris dealer to schedule a free repair. The dealer will replace the primary (drive) clutch free of charge. Polaris has notified consumers to stop riding the vehicles and is notifying all dealers and registered owners directly to provide more details about the repair.
Which agency issued this recall?
This recall was issued by the CPSC on August 10, 2023. Severity: Moderate. Recall number: 23780.
How do I check if my product is affected by a recall?
Check the product description and recall number (23780) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Recall Context

Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.

Nearby Recalls in This Category

Other recalls in the same product category — useful for spotting patterns across the same defect class or manufacturer.

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Data Sources

Data as of 2025. Source: FDA, CPSC, NHTSA, USDA FSIS federal recall databases.

  • Source: FDA — Food and Drug Administration, openFDA Enforcement API (food, drug, and medical device recalls)
  • Source: CPSC — Consumer Product Safety Commission Recalls API (consumer product recalls and hazards)
  • Source: NHTSA — National Highway Traffic Safety Administration Recalls API (vehicle safety recalls)
  • Source: USDA FSIS — Food Safety and Inspection Service (meat, poultry, and egg product recalls)

Recall information is sourced from official federal agency databases. Always verify recall details with the issuing agency for the most current status. This information is for research and awareness purposes only.

All federal data sources used on this page

Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).