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CPSC recall · Reported January 16, 2025

Polaris Industries Recalls Model Year 2024-2025 Ranger XD 1500 and Crew XD 1500 Recreational Off-Road Vehicles (ROVs) Due to Injury and Crash Hazards

The door handle can stick and cause the door to unexpectedly open while the vehicle is moving and cause an unrestrained rider to be ejected from the vehicle or increase the risk o…

Recall #
25092
Affected scope
About 4,200 ROVs and 393 accessory doors (In addition, about 291 were sold in Canada)
Compiled from official public sources by the editorial team.
Verify with CPSC →
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Polaris Industries Inc., of Medina, Minnesota recalled This recall involves certain VINs of Polaris Model Year 2024-2025 RANGER XD 1500 and RANG… - a moderate-severity action.

Polaris Industries Recalls Model Year 2024-2025 Ranger XD 1500 and Crew XD 1500 Recreatio… was recalled by Polaris Industries Inc., of Medina, Minnesota in January 16, 2025. Reason: The door handle can stick and cause the door to unexpectedly open while the vehicle is moving and cause an un…. Remedy: Polaris is contacting registered owners directly and providing instructions on how to ins…. Verify recall #25092 with the CPSC before acting.

The recall

Polaris Industries Inc., of Medina, Minnesota issued this moderate-severity CPSC recall-The door handle can stick and cause the door to unexpectedly open while the vehicle is moving and cause an un….

Moderate
severity level
January 16, 2025
reported

Sourced from official CPSC enforcement records. Verify recall #25092 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.

Recall Insight

This CPSC action (record #25092) was formally reported on January 16, 2025. It is classified under Moderate severity, with a current status of Active. Polaris Industries Inc., of Medina, Minnesota is listed as the recalling firm. Federal records list the affected scope as About 4,200 ROVs and 393 accessory doors (In addition, about 291 were sold in Canada).

The documented reason for this recall is: The door handle can stick and cause the door to unexpectedly open while the vehicle is moving and cause an unrestrained rider to be ejected from the vehicle or increase the risk of a crash, posing serious injury and cra… Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Polaris is contacting registered owners directly and providing instructions on how to inspect their door handles to verify that the doors are properly closed. This will allow some consumers to contin… - consumers holding this product should act on that instruction rather than relying on general guidance.

Within the same product category the archive holds 6 closely related recalls, 6 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.

Vehicles recalls over time

Where this recall sits in its category - 7,642 vehicles recalls on record

0200400600 20052008201120142017202020232026 82
Severity2487872426High severity (most serious)Moderate severityLow severity
Where this recall sits in the database

Of 101,704 recalls in the database, 24,878 are high severity, 72,426 moderate, and 4,400 low. This recall is classified moderate severity.

Counts reflect market size and reporting activity, not inherent danger, we do not rank products by risk from raw recall volume.

Severity

Moderate

Affected scope

About 4,200 ROVs and 393 accessory doors (In addition, about 291 were sold in Canada)

Related Recalls

6

6 from same agency

Product description

This recall involves certain VINs of Polaris Model Year 2024-2025 RANGER XD 1500 and RANGER CREW XD 1500 ROVs. The recalled ROVs were sold in camouflage, red, silver and titanium colors. The vehicles were sold in three- and six-seat configurations and have "POLARIS" stamped on the front grille. The VIN is printed on a portion of the left rear frame (on the driver's side of the vehicle) under the cargo box. In addition, this recall involves doors purchased as an accessory with part numbers 2212292, 2212291, 2638498, 2638499, 2638500, 2638501, 2889075 or 2889076. All accessory doors purchased for Polaris Model Year 2024-2025 RANGER XD 1500 and RANGER CREW XD 1500 ROVs prior to November 11, 2024 are affected by this recall.

Reason for recall

The door handle can stick and cause the door to unexpectedly open while the vehicle is moving and cause an unrestrained rider to be ejected from the vehicle or increase the risk of a crash, posing serious injury and crash hazards.

Remedy, what to do

Polaris is contacting registered owners directly and providing instructions on how to inspect their door handles to verify that the doors are properly closed. This will allow some consumers to continue to safely operate their vehicles until the repair can be completed.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 25092
Date reported January 16, 2025
Date initiated January 16, 2025
Recalling firm Polaris Industries Inc., of Medina, Minnesota
Affected scope About 4,200 ROVs and 393 accessory doors (In addition, about 291 were sold in Canada)
Distribution Not disclosed
Official source CPSC notice →

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

What to do with this recall

Polaris is contacting registered owners directly and providing instructions on how to inspect their door handles to verify that t…

  • Check the recall number (25092) and product description against the item you own. Search the archive
  • Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
  • Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next

This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.

Frequently Asked Questions

What product was recalled?
This recall involves certain VINs of Polaris Model Year 2024-2025 RANGER XD 1500 and RANGER CREW XD 1500 ROVs. The recalled ROVs were sold in camouflage, red, silver and titanium colors. The vehicles were sold in three- and six-seat configurations and have "POLARIS" stamped on the front grille. The VIN is printed on a portion of the left rear frame (on the driver's side of the vehicle) under the cargo box. In addition, this recall involves doors purchased as an accessory with part numbers 2212292, 2212291, 2638498, 2638499, 2638500, 2638501, 2889075 or 2889076. All accessory doors purchased for Polaris Model Year 2024-2025 RANGER XD 1500 and RANGER CREW XD 1500 ROVs prior to November 11, 2024 are affected by this recall.. Recalled by Polaris Industries Inc., of Medina, Minnesota. Units affected: About 4,200 ROVs and 393 accessory doors (In addition, about 291 were sold in Canada).
Why was this product recalled?
The door handle can stick and cause the door to unexpectedly open while the vehicle is moving and cause an unrestrained rider to be ejected from the vehicle or increase the risk of a crash, posing serious injury and crash hazards.
What should consumers do?
Polaris is contacting registered owners directly and providing instructions on how to inspect their door handles to verify that the doors are properly closed. This will allow some consumers to continue to safely operate their vehicles until the repair can be completed.
Which agency issued this recall?
This recall was issued by the CPSC on January 16, 2025. Severity: Moderate. Recall number: 25092.
How do I check if my product is affected by a recall?
Check the product description and recall number (25092) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

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Every figure on PlainRecalls is rendered directly from official FDA, CPSC and NHTSA recall records, no number is typed in by an editor. This recall: CPSC, reported January 16, 2025. Severity classes follow each agency's own taxonomy (FDA Class I/II/III; CPSC and NHTSA by hazard type), and related-recall context is computed across the full archive. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of July 2026.