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Polaris Industries Recalls RZR Pro R and Pro R 4 Recreational Off-Road Vehicles (ROVs) Due to Injury Hazard

Reported: April 3, 2025 Initiated: April 3, 2025 #25208 About 910 (In addition, about 10 ROVs were sold in Canada) units

The recall

issued this moderate-severity CPSC recall — The fasteners on the vehicle's rollover protective structure (ROPS) pillar joints can be missing or loose and….

Moderate
severity level
About 910 (In addition, about 10 ROVs were sold in Canada)
units affected
April 3, 2025
reported

Sourced from official CPSC enforcement records. Verify recall #25208 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.

Recall Insight

This CPSC action (record #25208) was formally reported on April 3, 2025. It is classified under Moderate severity, with a current status of Active. The recalling firm is not specified in the federal record. Federal records indicate About 910 (In addition, about 10 ROVs were sold in Canada) units are affected.

The documented reason for this recall is: The fasteners on the vehicle's rollover protective structure (ROPS) pillar joints can be missing or loose and fail to protect the occupants, if the vehicle rolls over or tips over. This poses an injury hazard. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should immediately stop using the recalled ROVs and contact an authorized Polaris dealer to schedule a free inspection and repair at the dealer's location. Polaris advises that consumers ma… — consumers holding this product should act on that instruction rather than relying on general guidance.

To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC and NHTSA going back to 1995. Within the same product category, the database holds 6 closely related recalls, of which 1 were also issued by CPSC. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 1 year old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.

Where this recall sits in the database

Severity2119858883High severity (most serious)Moderate severityLow severity
Where this recall sits in the database

Of 83,949 recalls in the database, 21,198 are high severity, 58,883 moderate, and 3,868 low. This recall is classified moderate severity.

Severity

Moderate

Units Affected

About 910 (In addition, about 10 ROVs were sold in Canada)

Related Recalls

6

1 from same agency

Product Description

This recall involves certain VINs of Polaris 2022-2025 RZR Pro R and RZR Pro R 4 ROVs. The recalled vehicles were sold in black, blue, gray, green and orange. The recalled vehicles were sold in two- and four-seat configurations. "POLARIS" is stamped on the front grille and "POLARIS" and "RZR" are printed on the sides of the vehicle. The model name is also printed on the side of the chassis. The VIN is located on the vehicle's frame in the left rear wheel well.

Reason for Recall

The fasteners on the vehicle's rollover protective structure (ROPS) pillar joints can be missing or loose and fail to protect the occupants, if the vehicle rolls over or tips over. This poses an injury hazard.

Remedy

Consumers should immediately stop using the recalled ROVs and contact an authorized Polaris dealer to schedule a free inspection and repair at the dealer's location. Polaris advises that consumers may continue to operate the recalled ROVs prior to inspection and repair at the dealer, but only if they conduct an inspection by following the ROPS Fastener Verification Instructions located on the firm's website, and if the consumer finds the fasteners on the vehicle's ROPS pillar joints are secure and in place while they are waiting for the repair to be completed at the dealer. Polaris is contacting registered owners directly.

Details

Units Affected
About 910 (In addition, about 10 ROVs were sold in Canada)

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 25208
Date reported April 3, 2025
Date initiated April 3, 2025
Recalling firm Not disclosed
Units affected About 910 (In addition, about 10 ROVs were sold in Canada)
Distribution Not disclosed

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

About 910 (In addition, about 10 ROVs were sold in Canada) units affected — limited or regional distribution scale.

Regional (<10K units)
Multi-state (10K – 100K units) ✓ This recall
Large-scale (100K – 1M units)
Massive (≥1M units)

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

Frequently Asked Questions

What product was recalled?
This recall involves certain VINs of Polaris 2022-2025 RZR Pro R and RZR Pro R 4 ROVs. The recalled vehicles were sold in black, blue, gray, green and orange. The recalled vehicles were sold in two- and four-seat configurations. "POLARIS" is stamped on the front grille and "POLARIS" and "RZR" are printed on the sides of the vehicle. The model name is also printed on the side of the chassis. The VIN is located on the vehicle's frame in the left rear wheel well.. Units affected: About 910 (In addition, about 10 ROVs were sold in Canada).
Why was this product recalled?
The fasteners on the vehicle's rollover protective structure (ROPS) pillar joints can be missing or loose and fail to protect the occupants, if the vehicle rolls over or tips over. This poses an injury hazard.
What should consumers do?
Consumers should immediately stop using the recalled ROVs and contact an authorized Polaris dealer to schedule a free inspection and repair at the dealer's location. Polaris advises that consumers may continue to operate the recalled ROVs prior to inspection and repair at the dealer, but only if they conduct an inspection by following the ROPS Fastener Verification Instructions located on the firm's website, and if the consumer finds the fasteners on the vehicle's ROPS pillar joints are secure and in place while they are waiting for the repair to be completed at the dealer. Polaris is contacting registered owners directly.
Which agency issued this recall?
This recall was issued by the CPSC on April 3, 2025. Severity: Moderate. Recall number: 25208.
How do I check if my product is affected by a recall?
Check the product description and recall number (25208) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Recall Context

Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.

Nearby Recalls in This Category

Other recalls in the same product category — useful for spotting patterns across the same defect class or manufacturer.

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Data Sources

Data as of 2025. Source: FDA, CPSC, NHTSA, USDA FSIS federal recall databases.

  • Source: FDA — Food and Drug Administration, openFDA Enforcement API (food, drug, and medical device recalls)
  • Source: CPSC — Consumer Product Safety Commission Recalls API (consumer product recalls and hazards)
  • Source: NHTSA — National Highway Traffic Safety Administration Recalls API (vehicle safety recalls)
  • Source: USDA FSIS — Food Safety and Inspection Service (meat, poultry, and egg product recalls)

Recall information is sourced from official federal agency databases. Always verify recall details with the issuing agency for the most current status. This information is for research and awareness purposes only.

All federal data sources used on this page
  • U.S. Census Bureau ACS — demographic + housing + income data. census.gov/programs-surveys/acs
  • BLS Occupational Employment and Wage Statistics (OEWS) — wage + employment by occupation. bls.gov/oes
  • BEA Regional Economic Accounts — GDP + personal income by state/metro. bea.gov/data/regional
  • U.S. Census Bureau County Business Patterns — establishment + employment by industry. census.gov/cbp
  • IRS Statistics of Income (SOI) — tax-return aggregate data. irs.gov/statistics
  • data.gov — U.S. federal open-data portal — discovery layer for additional federal sources. data.gov

Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).