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CPSC recall · Reported December 31, 2001

CPSC, Kawasaki Motor Corporation Announce Recall of ATVs

The rear wheel hubs, in the case of the KLF220 and KLF300-B, and the front and rear wheel hubs of the KLF300-C, are held to their respective axles by a castellated nut, that is se…

Recall #
02515
Affected scope
About 360
Verify with CPSC →
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Kawasaki Motors Corp., U.S.A. (Kmc), of Irvine, Calif. recalled The Kawasaki "Bayou 200, 300, 300 (4x4)" is a four-wheel ATV with a manual transmission. ….

CPSC, Kawasaki Motor Corporation Announce Recall of ATVs was recalled by Kawasaki Motors Corp., U.S.A. (Kmc), of Irvine, Calif. in December 31, 2001. Reason: The rear wheel hubs, in the case of the KLF220 and KLF300-B, and the front and rear wheel hubs of the KLF300-…. Remedy: Consumers should contact their Kawasaki dealer to schedule an appointment. The dealer wil…. Verify recall #02515 with the CPSC before acting.

The recall

Kawasaki Motors Corp., U.S.A. (Kmc), of Irvine, Calif. issued this CPSC recall-The rear wheel hubs, in the case of the KLF220 and KLF300-B, and the front and rear wheel hubs of the KLF300-….

None
agency class
December 31, 2001
reported

Sourced from official CPSC enforcement records. Verify recall #02515 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.

Recall Insight

This recall's affected scope, documented in the Recall Profile below, stays within a single-region or limited-distribution footprint. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. Consumers holding this product should act on the agency's documented remedy above rather than relying on general guidance.

Within the same product category the archive holds 6 closely related recalls - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.

Food recalls over time

Where this recall sits in its category - 25,457 food recalls on record

01,0002,0003,000 20052008201120142017202020232026 813

Product description

The Kawasaki "Bayou 200, 300, 300 (4x4)" is a four-wheel ATV with a manual transmission. The recalled ATVs are model numbers KLF220A-15, KLF300-B15, and KLF300-C14. They have "Kawasaki" and "Bayou" written on both sides of the bodywork, roughly inboard of the operator's knee location.

Reason for recall

The rear wheel hubs, in the case of the KLF220 and KLF300-B, and the front and rear wheel hubs of the KLF300-C, are held to their respective axles by a castellated nut, that is secured to the axle with a specified torque, then locked in place by a cotter pin. On a limited number of the affected models, the axle nut was not tightened to the proper torque before the cotter pin was inserted. The cotter pin or axle nut failure could cause the hub to come off of the axle shaft, creating the potential for an incident, resulting in injury or death to the rider.

Remedy, what to do

Consumers should contact their Kawasaki dealer to schedule an appointment. The dealer will apply the correct torque to the axle nut. Kawasaki Motor Corporation has notified consumers directly about this recall.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Not classified by agency
Status Active
Recall number 02515
Date reported December 31, 2001
Date initiated December 31, 2001
Recalling firm Kawasaki Motors Corp., U.S.A. (Kmc), of Irvine, Calif.
Affected scope About 360
Distribution Not disclosed
Official source CPSC notice →

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

What to do with this recall

Consumers should contact their Kawasaki dealer to schedule an appointment. The dealer will apply the correct torque to the axle n…

  • Check the recall number (02515) and product description against the item you own. Search the archive
  • Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
  • Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next

This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.

Frequently Asked Questions

What product was recalled?
The Kawasaki "Bayou 200, 300, 300 (4x4)" is a four-wheel ATV with a manual transmission. The recalled ATVs are model numbers KLF220A-15, KLF300-B15, and KLF300-C14. They have "Kawasaki" and "Bayou" written on both sides of the bodywork, roughly inboard of the operator's knee location.. Recalled by Kawasaki Motors Corp., U.S.A. (Kmc), of Irvine, Calif.. Units affected: About 360.
Why was this product recalled?
The rear wheel hubs, in the case of the KLF220 and KLF300-B, and the front and rear wheel hubs of the KLF300-C, are held to their respective axles by a castellated nut, that is secured to the axle with a specified torque, then locked in place by a cotter pin. On a limited number of the affected models, the axle nut was not tightened to the proper torque before the cotter pin was inserted. The cotter pin or axle nut failure could cause the hub to come off of the axle shaft, creating the potential for an incident, resulting in injury or death to the rider.
What should consumers do?
Consumers should contact their Kawasaki dealer to schedule an appointment. The dealer will apply the correct torque to the axle nut. Kawasaki Motor Corporation has notified consumers directly about this recall.
Which agency issued this recall?
This recall was issued by the CPSC on December 31, 2001. CPSC does not publish a hazard classification for this recall. Recall number: 02515.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Nationwide recalls with similar severity or category timing

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This recall: CPSC, reported December 31, 2001. Severity classes follow each agency's own taxonomy; related-recall context is computed across the full archive.

Methodology · Corrections · Archive as of August 2026