PlainRecalls

CPSC, Kawasaki Motor Corporation Announce Recall of ATVs

Reported: December 31, 2001 Initiated: December 31, 2001 #02515 About 360 units

Kawasaki Motors Corp., U.S.A. (KMC), of Irvine, Calif. issued this CPSC recall on December 31, 2001. Classified as Moderate severity. Approximately About 360 units are affected. The recall was issued because: The rear wheel hubs, in the case of the KLF220 and KLF300-B, and the front and rear wheel hubs of the KLF300-C, are hel…. This recall notice is sourced from official CPSC enforcement records. Below you will find the complete product description, hazard information, remedy instructions, and related recalls from the same manufacturer or product category.

Recall Insight

This CPSC action (record #02515) was formally reported on December 31, 2001. It is classified under Moderate severity, with a current status of Active. Kawasaki Motors Corp., U.S.A. (KMC), of Irvine, Calif. is listed as the recalling firm. Federal records indicate About 360 units are affected.

The documented reason for this recall is: The rear wheel hubs, in the case of the KLF220 and KLF300-B, and the front and rear wheel hubs of the KLF300-C, are held to their respective axles by a castellated nut, that is secured to the axle with a specified torqu… Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should contact their Kawasaki dealer to schedule an appointment. The dealer will apply the correct torque to the axle nut. Kawasaki Motor Corporation has notified consumers directly about t… — consumers holding this product should act on that instruction rather than relying on general guidance.

To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC, NHTSA and USDA FSIS going back to 1995. Within the same product category, the database holds 6 closely related recalls. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 25 years old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.

Recall Distribution by Severity Class

Severity1Class I (Critical)Class II (Moderate)Class III (Low)
Recall Distribution by Severity Class

Severity

Moderate

Units Affected

About 360

Related Recalls

6

0 from same agency

Product Description

The Kawasaki "Bayou 200, 300, 300 (4x4)" is a four-wheel ATV with a manual transmission. The recalled ATVs are model numbers KLF220A-15, KLF300-B15, and KLF300-C14. They have "Kawasaki" and "Bayou" written on both sides of the bodywork, roughly inboard of the operator's knee location.

Reason for Recall

The rear wheel hubs, in the case of the KLF220 and KLF300-B, and the front and rear wheel hubs of the KLF300-C, are held to their respective axles by a castellated nut, that is secured to the axle with a specified torque, then locked in place by a cotter pin. On a limited number of the affected models, the axle nut was not tightened to the proper torque before the cotter pin was inserted. The cotter pin or axle nut failure could cause the hub to come off of the axle shaft, creating the potential for an incident, resulting in injury or death to the rider.

Remedy

Consumers should contact their Kawasaki dealer to schedule an appointment. The dealer will apply the correct torque to the axle nut. Kawasaki Motor Corporation has notified consumers directly about this recall.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 02515
Date reported December 31, 2001
Date initiated December 31, 2001
Recalling firm Kawasaki Motors Corp., U.S.A. (KMC), of Irvine, Calif.
Units affected About 360
Distribution Not disclosed

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

About 360 units affected — limited or regional distribution scale.

Regional (<10K units) ✓ This recall
Multi-state (10K – 100K units)
Large-scale (100K – 1M units)
Massive (≥1M units)

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

Frequently Asked Questions

What product was recalled?
The Kawasaki "Bayou 200, 300, 300 (4x4)" is a four-wheel ATV with a manual transmission. The recalled ATVs are model numbers KLF220A-15, KLF300-B15, and KLF300-C14. They have "Kawasaki" and "Bayou" written on both sides of the bodywork, roughly inboard of the operator's knee location.. Recalled by Kawasaki Motors Corp., U.S.A. (KMC), of Irvine, Calif.. Units affected: About 360.
Why was this product recalled?
The rear wheel hubs, in the case of the KLF220 and KLF300-B, and the front and rear wheel hubs of the KLF300-C, are held to their respective axles by a castellated nut, that is secured to the axle with a specified torque, then locked in place by a cotter pin. On a limited number of the affected models, the axle nut was not tightened to the proper torque before the cotter pin was inserted. The cotter pin or axle nut failure could cause the hub to come off of the axle shaft, creating the potential for an incident, resulting in injury or death to the rider.
What should consumers do?
Consumers should contact their Kawasaki dealer to schedule an appointment. The dealer will apply the correct torque to the axle nut. Kawasaki Motor Corporation has notified consumers directly about this recall.
Which agency issued this recall?
This recall was issued by the CPSC on December 31, 2001. Severity: Moderate. Recall number: 02515.
How do I check if my product is affected by a recall?
Check the product description and recall number (02515) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Recall Context

Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.

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Other recalls in the same product category — useful for spotting patterns across the same defect class or manufacturer.

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Data Sources

Data as of 2025. Source: FDA, CPSC, NHTSA, USDA FSIS federal recall databases.

  • Source: FDA — Food and Drug Administration, openFDA Enforcement API (food, drug, and medical device recalls)
  • Source: CPSC — Consumer Product Safety Commission Recalls API (consumer product recalls and hazards)
  • Source: NHTSA — National Highway Traffic Safety Administration Recalls API (vehicle safety recalls)
  • Source: USDA FSIS — Food Safety and Inspection Service (meat, poultry, and egg product recalls)

Recall information is sourced from official federal agency databases. Always verify recall details with the issuing agency for the most current status. This information is for research and awareness purposes only.

All federal data sources used on this page

Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).