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CPSC recall · Reported September 14, 2004

CPSC, Polaris Industries Announce Recall of ATVs

The front brake lines can crack and leak brake fluid, possibly resulting in loss of braking capability. This could result in severe injury or death.

Recall #
04580
Affected scope
18,500
Verify with CPSC →
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Polaris Industries Inc., of Medina, Minn. recalled The recall includes "Predator 500" ATVs from model years 2003 and 2004 with these model n….

CPSC, Polaris Industries Announce Recall of ATVs was recalled by Polaris Industries Inc., of Medina, Minn. in September 14, 2004. Reason: The front brake lines can crack and leak brake fluid, possibly resulting in loss of braking capability. This …. Remedy: Consumers should contact their Polaris dealer to schedule an appointment for free inspect…. Verify recall #04580 with the CPSC before acting.

The recall

Polaris Industries Inc., of Medina, Minn. issued this CPSC recall-The front brake lines can crack and leak brake fluid, possibly resulting in loss of braking capability. This ….

None
agency class
19K units
affected scope
September 14, 2004
reported

Sourced from official CPSC enforcement records. Verify recall #04580 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.

Recall Insight

This recall's affected scope, documented in the Recall Profile below, stays within a single-region or limited-distribution footprint. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. Consumers holding this product should act on the agency's documented remedy above rather than relying on general guidance.

Within the same product category the archive holds 6 closely related recalls, 3 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.

Vehicles recalls over time

Where this recall sits in its category - 7,783 vehicles recalls on record

200300400500600 20052008201120142017202020232026 222

Product description

The recall includes "Predator 500" ATVs from model years 2003 and 2004 with these model numbers: A03GJ50AA, A03GJ50AB, A03GJ50AS, A03GJ50CA, A04GJ50AA, A04GJ50AB, A04GJ50AC, and A04GJ50AD. The model number is on the lower left frame tube ahead of the engine. "Predator" is prominently displayed on the right and left side of the front cab covering the fuel tank. The ATVs have red, blue, gray or black front and rear cabs.

Reason for recall

The front brake lines can crack and leak brake fluid, possibly resulting in loss of braking capability. This could result in severe injury or death.

Remedy, what to do

Consumers should contact their Polaris dealer to schedule an appointment for free inspection and repair.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Not classified by agency
Status Active
Recall number 04580
Date reported September 14, 2004
Date initiated September 14, 2004
Recalling firm Polaris Industries Inc., of Medina, Minn.
Affected scope 18,500
Distribution Not disclosed
Official source CPSC notice →

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

18,500 units affected - limited or regional distribution scale.

Regional (<10K units) -
Multi-state (10K – 100K units) ✓ This recall
Large-scale (100K – 1M units) -
Massive (≥1M units) -

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

What to do with this recall

Consumers should contact their Polaris dealer to schedule an appointment for free inspection and repair.

  • Check the recall number (04580) and product description against the item you own. Search the archive
  • Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
  • Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next

This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.

Frequently Asked Questions

What product was recalled?
The recall includes "Predator 500" ATVs from model years 2003 and 2004 with these model numbers: A03GJ50AA, A03GJ50AB, A03GJ50AS, A03GJ50CA, A04GJ50AA, A04GJ50AB, A04GJ50AC, and A04GJ50AD. The model number is on the lower left frame tube ahead of the engine. "Predator" is prominently displayed on the right and left side of the front cab covering the fuel tank. The ATVs have red, blue, gray or black front and rear cabs.. Recalled by Polaris Industries Inc., of Medina, Minn.. Units affected: 18,500.
Why was this product recalled?
The front brake lines can crack and leak brake fluid, possibly resulting in loss of braking capability. This could result in severe injury or death.
What should consumers do?
Consumers should contact their Polaris dealer to schedule an appointment for free inspection and repair.
Which agency issued this recall?
This recall was issued by the CPSC on September 14, 2004. CPSC does not publish a hazard classification for this recall. Recall number: 04580.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Nationwide recalls with similar severity or category timing

Consumer-product notices outside this firm and state, matched by severity timing and product category.

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This recall: CPSC, reported September 14, 2004. Severity classes follow each agency's own taxonomy; related-recall context is computed across the full archive.

Methodology · Corrections · Archive as of August 2026