Severity
Moderate
ModerateActive
CPSC recall · Reported December 7, 2004
CPSC, Polaris Industries Announce Recall of 900 Fusion, 900 RMK Snowmobiles
The fuel connections between the fuel line and the fuel pump and fuel filter can leak. Failure of the fuel connection can result in leaking fuel and a possible fire, which can res…
Compiled from official public sources by the editorial team.
Verify with CPSC →
Polaris Industries, Inc., of Medina, Minn. recalled Model year 2005 Polaris "900 Fusion" and "900 RMK 151" snowmobiles with model numbers S05… - a moderate-severity action.
CPSC, Polaris Industries Announce Recall of 900 Fusion, 900 RMK Snowmobiles was recalled by Polaris Industries, Inc., of Medina, Minn. in December 7, 2004. Reason: The fuel connections between the fuel line and the fuel pump and fuel filter can leak. Failure of the fuel co…. Remedy: Free repair. Contact your Polaris dealer to schedule an appointment to install fuel line …. Verify recall #05522 with the CPSC before acting.
The recall
Polaris Industries, Inc., of Medina, Minn. issued this moderate-severity CPSC recall-The fuel connections between the fuel line and the fuel pump and fuel filter can leak. Failure of the fuel co….
- Moderate
- severity level
- December 7, 2004
- reported
Sourced from official CPSC enforcement records. Verify recall #05522 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.
Recall Insight
This CPSC action (record #05522) was formally reported on December 7, 2004. It is classified under Moderate severity, with a current status of Active. Polaris Industries, Inc., of Medina, Minn. is listed as the recalling firm. Federal records list the affected scope as About 2,580.
The documented reason for this recall is: The fuel connections between the fuel line and the fuel pump and fuel filter can leak. Failure of the fuel connection can result in leaking fuel and a possible fire, which can result in severe injury or death. In additi… Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Free repair. Contact your Polaris dealer to schedule an appointment to install fuel line connection clamps and a replacement drive shaft. Polaris has notified consumers directly about this recall. - consumers holding this product should act on that instruction rather than relying on general guidance.
Within the same product category the archive holds 6 closely related recalls, 3 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.
Medical Devices recalls over time
Where this recall sits in its category - 40,322 medical devices recalls on record
Of 101,704 recalls in the database, 24,878 are high severity, 72,426 moderate, and 4,400 low. This recall is classified moderate severity.
Counts reflect market size and reporting activity, not inherent danger, we do not rank products by risk from raw recall volume.
Affected scope
About 2,580
Related Recalls
6
3 from same agency
Product description
Model year 2005 Polaris "900 Fusion" and "900 RMK 151" snowmobiles with model numbers S05MP8DS(A)(B)(C) and S05PL8DSA are part of this recall. The model number is located on the vehicle identification tag, located on the right side near the foot rest. The "900 Fusion" and "900 RMK 151" snowmobiles have either red/black or blue/silver/black seats with a red, black, or blue hood. "Fusion 900" or "RMK 900" is prominently displayed on the sides of the body.
Reason for recall
The fuel connections between the fuel line and the fuel pump and fuel filter can leak. Failure of the fuel connection can result in leaking fuel and a possible fire, which can result in severe injury or death. In addition, the drive shaft may have been incorrectly heat treated, resulting in brittle drive shafts that could fail at lower loads than the shafts were originally designed to meet. Failure of the drive shaft can result in a loss of braking of the snowmobile and severe injury or death.
Remedy, what to do
Free repair. Contact your Polaris dealer to schedule an appointment to install fuel line connection clamps and a replacement drive shaft. Polaris has notified consumers directly about this recall.
Recall Profile
| Attribute | Value |
|---|---|
| Agency | U.S. Consumer Product Safety Commission |
| Severity class | Moderate |
| Status | Active |
| Recall number | 05522 |
| Date reported | December 7, 2004 |
| Date initiated | December 7, 2004 |
| Recalling firm | Polaris Industries, Inc., of Medina, Minn. |
| Affected scope | About 2,580 |
| Distribution | Not disclosed |
| Official source | CPSC notice → |
Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.
What to do with this recall
Free repair. Contact your Polaris dealer to schedule an appointment to install fuel line connection clamps and a replacement driv…
- Check the recall number (05522) and product description against the item you own. Search the archive
- Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
- Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next
This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.
Frequently Asked Questions
What product was recalled? ▼
Model year 2005 Polaris "900 Fusion" and "900 RMK 151" snowmobiles with model numbers S05MP8DS(A)(B)(C) and S05PL8DSA are part of this recall. The model number is located on the vehicle identification tag, located on the right side near the foot rest. The "900 Fusion" and "900 RMK 151" snowmobiles have either red/black or blue/silver/black seats with a red, black, or blue hood. "Fusion 900" or "RMK 900" is prominently displayed on the sides of the body.. Recalled by Polaris Industries, Inc., of Medina, Minn.. Units affected: About 2,580.
Why was this product recalled? ▼
The fuel connections between the fuel line and the fuel pump and fuel filter can leak. Failure of the fuel connection can result in leaking fuel and a possible fire, which can result in severe injury or death. In addition, the drive shaft may have been incorrectly heat treated, resulting in brittle drive shafts that could fail at lower loads than the shafts were originally designed to meet. Failure of the drive shaft can result in a loss of braking of the snowmobile and severe injury or death.
What should consumers do? ▼
Free repair. Contact your Polaris dealer to schedule an appointment to install fuel line connection clamps and a replacement drive shaft. Polaris has notified consumers directly about this recall.
Which agency issued this recall? ▼
This recall was issued by the CPSC on December 7, 2004. Severity: Moderate. Recall number: 05522.
How do I check if my product is affected by a recall? ▼
Check the product description and recall number (05522) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product? ▼
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.
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Every figure on PlainRecalls is rendered directly from official FDA, CPSC and NHTSA recall records, no number is typed in by an editor. This recall: CPSC, reported December 7, 2004. Severity classes follow each agency's own taxonomy (FDA Class I/II/III; CPSC and NHTSA by hazard type), and related-recall context is computed across the full archive. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of July 2026.