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CPSC recall · Reported March 14, 2005

CPSC, Polaris Industries Announce Recall of "900 Fusion," "900 RMK" and "900 Switchback" Snowmobiles

The snowmobile wiring harness may be routed in a way that could disconnect the engine stop switch and the throttle safety switch connector. If this connector becomes unplugged, th…

Recall #
05553
Affected scope
About 11,560
Verify with CPSC →
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Polaris Industries, Inc., of Medina, Minn. recalled Model year 2005 Polaris "900 Fusion", "900 RMK", and "900 Switchback" snowmobiles with mo….

CPSC, Polaris Industries Announce Recall of "900 Fusion," "900 RMK" and "900 Switchback" … was recalled by Polaris Industries, Inc., of Medina, Minn. in March 14, 2005. Reason: The snowmobile wiring harness may be routed in a way that could disconnect the engine stop switch and the thr…. Remedy: Free repair. Contact your Polaris dealer to schedule an appointment to install a jumper w…. Verify recall #05553 with the CPSC before acting.

The recall

Polaris Industries, Inc., of Medina, Minn. issued this CPSC recall-The snowmobile wiring harness may be routed in a way that could disconnect the engine stop switch and the thr….

None
agency class
March 14, 2005
reported

Sourced from official CPSC enforcement records. Verify recall #05553 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.

Recall Insight

This recall's affected scope, documented in the Recall Profile below, stays within a single-region or limited-distribution footprint. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. Consumers holding this product should act on the agency's documented remedy above rather than relying on general guidance.

Within the same product category the archive holds 6 closely related recalls, 3 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.

Vehicles recalls over time

Where this recall sits in its category - 7,783 vehicles recalls on record

200300400500600 20052008201120142017202020232026 222

Product description

Model year 2005 Polaris "900 Fusion", "900 RMK", and "900 Switchback" snowmobiles with model numbers S05PL8DSD, S05PM8DS(A)(B), S05PN8DS, S05PS8DS, S05MP8DS(A)(B)(C), S05PL8DS(A)(B)(C) are part of this recall. The snowmobile model and serial number identification decal is located on the right front side of the tunnel. The serial number is permanently stamped into the tunnel and the model number is embossed on the decal.

Reason for recall

The snowmobile wiring harness may be routed in a way that could disconnect the engine stop switch and the throttle safety switch connector. If this connector becomes unplugged, the engine stop and the throttle safety switches will no longer function. This could pose a possible crash hazard. However, the keyed ignition switch will continue to function and will shut down the vehicle when the key is in the OFF position. The thumb warmer and right-hand warmer could also become unplugged under these harness-routing conditions.

Remedy, what to do

Free repair. Contact your Polaris dealer to schedule an appointment to install a jumper wire and secure existing wiring harness. Polaris has notified consumers directly about this recall.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Not classified by agency
Status Active
Recall number 05553
Date reported March 14, 2005
Date initiated March 14, 2005
Recalling firm Polaris Industries, Inc., of Medina, Minn.
Affected scope About 11,560
Distribution Not disclosed
Official source CPSC notice →

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

What to do with this recall

Free repair. Contact your Polaris dealer to schedule an appointment to install a jumper wire and secure existing wiring harness. …

  • Check the recall number (05553) and product description against the item you own. Search the archive
  • Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
  • Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next

This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.

Frequently Asked Questions

What product was recalled?
Model year 2005 Polaris "900 Fusion", "900 RMK", and "900 Switchback" snowmobiles with model numbers S05PL8DSD, S05PM8DS(A)(B), S05PN8DS, S05PS8DS, S05MP8DS(A)(B)(C), S05PL8DS(A)(B)(C) are part of this recall. The snowmobile model and serial number identification decal is located on the right front side of the tunnel. The serial number is permanently stamped into the tunnel and the model number is embossed on the decal.. Recalled by Polaris Industries, Inc., of Medina, Minn.. Units affected: About 11,560.
Why was this product recalled?
The snowmobile wiring harness may be routed in a way that could disconnect the engine stop switch and the throttle safety switch connector. If this connector becomes unplugged, the engine stop and the throttle safety switches will no longer function. This could pose a possible crash hazard. However, the keyed ignition switch will continue to function and will shut down the vehicle when the key is in the OFF position. The thumb warmer and right-hand warmer could also become unplugged under these harness-routing conditions.
What should consumers do?
Free repair. Contact your Polaris dealer to schedule an appointment to install a jumper wire and secure existing wiring harness. Polaris has notified consumers directly about this recall.
Which agency issued this recall?
This recall was issued by the CPSC on March 14, 2005. CPSC does not publish a hazard classification for this recall. Recall number: 05553.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Nationwide recalls with similar severity or category timing

Consumer-product notices outside this firm and state, matched by severity timing and product category.

Compare this recall with KTM North America Recalls Off-Road Motorcycles Due to Risk … → · All Vehicles recalls

This recall: CPSC, reported March 14, 2005. Severity classes follow each agency's own taxonomy; related-recall context is computed across the full archive.

Methodology · Corrections · Archive as of August 2026