Severity
Moderate
CPSC, Polaris Industries Announce Recall of Select Model Year 2004.5 and 2005 Sportsman and 2005 Model Year Scrambler ATVs
Reported: May 3, 2005 Initiated: May 3, 2005 #05568 About 14,882 units
Polaris Industries Inc., of Medina, Minn. issued this CPSC recall on May 3, 2005. Classified as Moderate severity. Approximately About 14,882 units are affected. The recall was issued because: Some 2004.5 and 2005 Model Year Sportsman and 2005 Model Year Scrambler 500 ATVs were assembled with possibly defective…. This recall notice is sourced from official CPSC enforcement records. Below you will find the complete product description, hazard information, remedy instructions, and related recalls from the same manufacturer or product category.
Recall Insight
This CPSC action (record #05568) was formally reported on May 3, 2005. It is classified under Moderate severity, with a current status of Active. Polaris Industries Inc., of Medina, Minn. is listed as the recalling firm. Federal records indicate About 14,882 units are affected.
The documented reason for this recall is: Some 2004.5 and 2005 Model Year Sportsman and 2005 Model Year Scrambler 500 ATVs were assembled with possibly defective Electronic Control Modules (ECM), which may fail and overheat. If this were to occur, excessive hea… Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Free repair. Contact your Polaris ATV dealer to schedule an appointment for ECM replacement. Polaris has notified registered affected consumers directly about this recall. — consumers holding this product should act on that instruction rather than relying on general guidance.
To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC, NHTSA and USDA FSIS going back to 1995. Within the same product category, the database holds 6 closely related recalls, of which 6 were also issued by CPSC. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 21 years old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.
Recall Distribution by Severity Class
Units Affected
About 14,882
Related Recalls
6
6 from same agency
Product Description
Only select model year Polaris ATVs are part of this recall. The Sportsman ATV model and serial number identification decal is located on the right front side of the front radiator covering. The Scrambler 500 ATV model and serial number identification decal is located on top of the front cab cover. The VIN, or serial number is permanently stamped into the left frame rail behind the left front wheel of all Polaris ATVs. Model(s) Affected Model Number(s) Serial Number Range - (last six numbers of VIN) 2004.5 Sportsman 500 A04CH50AR 4XACH50A*4 407617-407876 2005 Sportsman 400 A05MH42AB 4XAMH42A*5A 354270-354759, 360481-360630 4XAMH42A*5B 411353-412822 4XAMH42A*5A 353730-354269, 360631-360780 4XAMH42A*5B 411593-411832, 413068-413137 2005 Sportsman 500 A05MH50AB A05MH50AC A05MH50AG A05MH50AH 4XAMH50A*5A 350562-351321, 355431-355580, 359016-359730, 362935-362979 4XAMH50A*5B 407877-408216, 411873-411912, 415275-416014, 417015-417299 4XAMH50A*5A 355581-355835, 358431-358715, 359831-360290 4XAMH50A*5B 411913-412207, 415350-415419, 416015-416279, 417315-417614, 418310 4XAMH50A*5A 350342-351590, 355280-355430, 358716-359790 4XAMH50A*5B 408217-408556, 411833-411872, 415200-415274, 416280-416564, 417615-418114 4XAMH50A*5A 350782-351051, 355130-355279, 359231-359630, 362765-363854 4XAMH50A*5B 412208-412332, 415420-415754, 416715-417014, 418510-418704 2005 Sportsman 600 A05MH59AK 4XAMH59A*5A 349790-350341 2005 Sportsman 700 A05MH68AK A05MH68AN A05MH68AP 4XAMH68A*5A 349720-349789, 351776-352060, 353253-353487, 356181-356390 4XAMH68A*5A 360901-361245, 362707-362764, 363575-363646 4XAMH68A*5A 349130-349719, 351591-351775, 353488-353729, 355836-356180 4XAMH68A*5A 360781-360900, 361286-361545, 362582-362706 4XAMH68A*5A 362597-362609 2005 Scrambler 500 A05BG50AA 4XABG50A*52 523011-523889, 527617-528602
Reason for Recall
Some 2004.5 and 2005 Model Year Sportsman and 2005 Model Year Scrambler 500 ATVs were assembled with possibly defective Electronic Control Modules (ECM), which may fail and overheat. If this were to occur, excessive heat could cause a fire, possibly resulting in serious injury or death.
Remedy
Free repair. Contact your Polaris ATV dealer to schedule an appointment for ECM replacement. Polaris has notified registered affected consumers directly about this recall.
Details
- Recalling Firm
- Polaris Industries Inc., of Medina, Minn.
- Units Affected
- About 14,882
Recall Profile
| Attribute | Value |
|---|---|
| Agency | U.S. Consumer Product Safety Commission |
| Severity class | Moderate |
| Status | Active |
| Recall number | 05568 |
| Date reported | May 3, 2005 |
| Date initiated | May 3, 2005 |
| Recalling firm | Polaris Industries Inc., of Medina, Minn. |
| Units affected | About 14,882 |
| Distribution | Not disclosed |
Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.
Frequently Asked Questions
What product was recalled? ▼
Only select model year Polaris ATVs are part of this recall. The Sportsman ATV model and serial number identification decal is located on the right front side of the front radiator covering. The Scrambler 500 ATV model and serial number identification decal is located on top of the front cab cover. The VIN, or serial number is permanently stamped into the left frame rail behind the left front wheel of all Polaris ATVs. Model(s) Affected Model Number(s) Serial Number Range - (last six numbers of VIN) 2004.5 Sportsman 500 A04CH50AR 4XACH50A*4 407617-407876 2005 Sportsman 400 A05MH42AB 4XAMH42A*5A 354270-354759, 360481-360630 4XAMH42A*5B 411353-412822 4XAMH42A*5A 353730-354269, 360631-360780 4XAMH42A*5B 411593-411832, 413068-413137 2005 Sportsman 500 A05MH50AB A05MH50AC A05MH50AG A05MH50AH 4XAMH50A*5A 350562-351321, 355431-355580, 359016-359730, 362935-362979 4XAMH50A*5B 407877-408216, 411873-411912, 415275-416014, 417015-417299 4XAMH50A*5A 355581-355835, 358431-358715, 359831-360290 4XAMH50A*5B 411913-412207, 415350-415419, 416015-416279, 417315-417614, 418310 4XAMH50A*5A 350342-351590, 355280-355430, 358716-359790 4XAMH50A*5B 408217-408556, 411833-411872, 415200-415274, 416280-416564, 417615-418114 4XAMH50A*5A 350782-351051, 355130-355279, 359231-359630, 362765-363854 4XAMH50A*5B 412208-412332, 415420-415754, 416715-417014, 418510-418704 2005 Sportsman 600 A05MH59AK 4XAMH59A*5A 349790-350341 2005 Sportsman 700 A05MH68AK A05MH68AN A05MH68AP 4XAMH68A*5A 349720-349789, 351776-352060, 353253-353487, 356181-356390 4XAMH68A*5A 360901-361245, 362707-362764, 363575-363646 4XAMH68A*5A 349130-349719, 351591-351775, 353488-353729, 355836-356180 4XAMH68A*5A 360781-360900, 361286-361545, 362582-362706 4XAMH68A*5A 362597-362609 2005 Scrambler 500 A05BG50AA 4XABG50A*52 523011-523889, 527617-528602. Recalled by Polaris Industries Inc., of Medina, Minn.. Units affected: About 14,882.
Why was this product recalled? ▼
Some 2004.5 and 2005 Model Year Sportsman and 2005 Model Year Scrambler 500 ATVs were assembled with possibly defective Electronic Control Modules (ECM), which may fail and overheat. If this were to occur, excessive heat could cause a fire, possibly resulting in serious injury or death.
What should consumers do? ▼
Free repair. Contact your Polaris ATV dealer to schedule an appointment for ECM replacement. Polaris has notified registered affected consumers directly about this recall.
Which agency issued this recall? ▼
This recall was issued by the CPSC on May 3, 2005. Severity: Moderate. Recall number: 05568.
How do I check if my product is affected by a recall? ▼
Check the product description and recall number (05568) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product? ▼
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.
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Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.
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Data Sources
Data as of 2025. Source: FDA, CPSC, NHTSA, USDA FSIS federal recall databases.
- Source: FDA — Food and Drug Administration, openFDA Enforcement API (food, drug, and medical device recalls)
- Source: CPSC — Consumer Product Safety Commission Recalls API (consumer product recalls and hazards)
- Source: NHTSA — National Highway Traffic Safety Administration Recalls API (vehicle safety recalls)
- Source: USDA FSIS — Food Safety and Inspection Service (meat, poultry, and egg product recalls)
Recall information is sourced from official federal agency databases. Always verify recall details with the issuing agency for the most current status. This information is for research and awareness purposes only.
Read our methodology — how this data is sourced, computed, and verified.
All federal data sources used on this page
- U.S. Census Bureau ACS — demographic + housing + income data. census.gov/programs-surveys/acs
- BLS Occupational Employment and Wage Statistics (OEWS) — wage + employment by occupation. bls.gov/oes
- BEA Regional Economic Accounts — GDP + personal income by state/metro. bea.gov/data/regional
- U.S. Census Bureau County Business Patterns — establishment + employment by industry. census.gov/cbp
- IRS Statistics of Income (SOI) — tax-return aggregate data. irs.gov/statistics
- data.gov — U.S. federal open-data portal — discovery layer for additional federal sources. data.gov
Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).