PlainRecalls
ModerateActive

CPSC recall · Reported June 4, 2008

Polaris Industries Expands Recall of ATVs Due to Fire Hazard

The ATVs can have defective Electronic Control Modules (ECM) that overheat, posing a fire and burn hazard to riders.

Recall #
08580
Affected scope
About 700 (About 95,000 have been reannounced in Feb. 2008)
Compiled from official public sources by the editorial team.
Verify with CPSC →
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Polaris Industries Inc., of Medina, Minn. recalled This recall involves the Polaris ATVs with model year 2004 and model numbers listed below… - a moderate-severity action.

Polaris Industries Expands Recall of ATVs Due to Fire Hazard was recalled by Polaris Industries Inc., of Medina, Minn. in June 4, 2008. Reason: The ATVs can have defective Electronic Control Modules (ECM) that overheat, posing a fire and burn hazard to …. Remedy: Consumers should disconnect the negative (black) battery cable from the battery when the …. Verify recall #08580 with the CPSC before acting.

The recall

Polaris Industries Inc., of Medina, Minn. issued this moderate-severity CPSC recall-The ATVs can have defective Electronic Control Modules (ECM) that overheat, posing a fire and burn hazard to ….

Moderate
severity level
June 4, 2008
reported

Sourced from official CPSC enforcement records. Verify recall #08580 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.

Recall Insight

This CPSC action (record #08580) was formally reported on June 4, 2008. It is classified under Moderate severity, with a current status of Active. Polaris Industries Inc., of Medina, Minn. is listed as the recalling firm. Federal records list the affected scope as About 700 (About 95,000 have been reannounced in Feb. 2008).

The documented reason for this recall is: The ATVs can have defective Electronic Control Modules (ECM) that overheat, posing a fire and burn hazard to riders. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should disconnect the negative (black) battery cable from the battery when the ATV is not in use. Consumers should contact their local Polaris dealer to schedule a free repair. Registered o… - consumers holding this product should act on that instruction rather than relying on general guidance.

Within the same product category the archive holds 6 closely related recalls, 6 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.

Household Products recalls over time

Where this recall sits in its category - 3,056 household products recalls on record

50100150200250 20052008201120142017202020232026 115
Severity2487872426High severity (most serious)Moderate severityLow severity
Where this recall sits in the database

Of 101,704 recalls in the database, 24,878 are high severity, 72,426 moderate, and 4,400 low. This recall is classified moderate severity.

Counts reflect market size and reporting activity, not inherent danger, we do not rank products by risk from raw recall volume.

Severity

Moderate

Affected scope

About 700 (About 95,000 have been reannounced in Feb. 2008)

Related Recalls

6

6 from same agency

Product description

This recall involves the Polaris ATVs with model year 2004 and model numbers listed below that have been serviced for electrical problems and received a defective EMC during service work. The ATVs were sold under market names Scrambler 500 and Sportsman 400, 500, or 6 x 6. The model number is printed on a decal attached to the front side of the radiator (Sportsman) or the top of the front cab cover (Scrambler 500). Model Year Model Market Name 2004 A04BG50AA Scrambler 500 4x4 2004 A04BG50FA Scrambler 500 2004 A04CH42AQ Sportsman 400 2004 A04CH42AR Sportsman 400 2004 A04CH42AS Sportsman 400 2004 A04CH42AT Sportsman 400 2004 A04CH42AV Sportsman 400 2004 A04CH50AO Sportsman 500 2004 A04CH50AQ Sportsman 500 2004 A04CH50AR Sportsman 500 2004 A04CH50AS Sportsman 500 2004 A04CH50AT Sportsman 500 2004 A04CH50AV Sportsman 500 2004 A04CH50AW Sportsman 500 2004 A04CH50AX Sportsman 500 2004 A04CL50AA Sportsman 6x6

Reason for recall

The ATVs can have defective Electronic Control Modules (ECM) that overheat, posing a fire and burn hazard to riders.

Remedy, what to do

Consumers should disconnect the negative (black) battery cable from the battery when the ATV is not in use. Consumers should contact their local Polaris dealer to schedule a free repair. Registered owners received direct mail notification of this recall.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 08580
Date reported June 4, 2008
Date initiated June 4, 2008
Recalling firm Polaris Industries Inc., of Medina, Minn.
Affected scope About 700 (About 95,000 have been reannounced in Feb. 2008)
Distribution Not disclosed
Official source CPSC notice →

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

What to do with this recall

Consumers should disconnect the negative (black) battery cable from the battery when the ATV is not in use. Consumers should cont…

  • Check the recall number (08580) and product description against the item you own. Search the archive
  • Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
  • Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next

This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.

Frequently Asked Questions

What product was recalled?
This recall involves the Polaris ATVs with model year 2004 and model numbers listed below that have been serviced for electrical problems and received a defective EMC during service work. The ATVs were sold under market names Scrambler 500 and Sportsman 400, 500, or 6 x 6. The model number is printed on a decal attached to the front side of the radiator (Sportsman) or the top of the front cab cover (Scrambler 500). Model Year Model Market Name 2004 A04BG50AA Scrambler 500 4x4 2004 A04BG50FA Scrambler 500 2004 A04CH42AQ Sportsman 400 2004 A04CH42AR Sportsman 400 2004 A04CH42AS Sportsman 400 2004 A04CH42AT Sportsman 400 2004 A04CH42AV Sportsman 400 2004 A04CH50AO Sportsman 500 2004 A04CH50AQ Sportsman 500 2004 A04CH50AR Sportsman 500 2004 A04CH50AS Sportsman 500 2004 A04CH50AT Sportsman 500 2004 A04CH50AV Sportsman 500 2004 A04CH50AW Sportsman 500 2004 A04CH50AX Sportsman 500 2004 A04CL50AA Sportsman 6x6. Recalled by Polaris Industries Inc., of Medina, Minn.. Units affected: About 700 (About 95,000 have been reannounced in Feb. 2008).
Why was this product recalled?
The ATVs can have defective Electronic Control Modules (ECM) that overheat, posing a fire and burn hazard to riders.
What should consumers do?
Consumers should disconnect the negative (black) battery cable from the battery when the ATV is not in use. Consumers should contact their local Polaris dealer to schedule a free repair. Registered owners received direct mail notification of this recall.
Which agency issued this recall?
This recall was issued by the CPSC on June 4, 2008. Severity: Moderate. Recall number: 08580.
How do I check if my product is affected by a recall?
Check the product description and recall number (08580) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

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Every figure on PlainRecalls is rendered directly from official FDA, CPSC and NHTSA recall records, no number is typed in by an editor. This recall: CPSC, reported June 4, 2008. Severity classes follow each agency's own taxonomy (FDA Class I/II/III; CPSC and NHTSA by hazard type), and related-recall context is computed across the full archive. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of July 2026.