PlainRecalls

Polaris Industries Expands Recall of ATVs Due to Fire Hazard

Reported: June 4, 2008 Initiated: June 4, 2008 #08580 About 700 (About 95,000 have been reannounced in Feb. 2008) units

Polaris Industries Inc., of Medina, Minn. issued this CPSC recall on June 4, 2008. Classified as Moderate severity. Approximately About 700 (About 95,000 have been reannounced in Feb. 2008) units are affected. The recall was issued because: The ATVs can have defective Electronic Control Modules (ECM) that overheat, posing a fire and burn hazard to riders.. This recall notice is sourced from official CPSC enforcement records. Below you will find the complete product description, hazard information, remedy instructions, and related recalls from the same manufacturer or product category.

Recall Insight

This CPSC action (record #08580) was formally reported on June 4, 2008. It is classified under Moderate severity, with a current status of Active. Polaris Industries Inc., of Medina, Minn. is listed as the recalling firm. Federal records indicate About 700 (About 95,000 have been reannounced in Feb. 2008) units are affected, placing this recall in the million-unit bracket that typically triggers nationwide consumer alerts and retailer sweeps.

The documented reason for this recall is: The ATVs can have defective Electronic Control Modules (ECM) that overheat, posing a fire and burn hazard to riders. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should disconnect the negative (black) battery cable from the battery when the ATV is not in use. Consumers should contact their local Polaris dealer to schedule a free repair. Registered o… — consumers holding this product should act on that instruction rather than relying on general guidance.

To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC, NHTSA and USDA FSIS going back to 1995. Within the same product category, the database holds 6 closely related recalls, of which 6 were also issued by CPSC. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 18 years old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.

Recall Distribution by Severity Class

Severity1Class I (Critical)Class II (Moderate)Class III (Low)
Recall Distribution by Severity Class

Severity

Moderate

Units Affected

About 700 (About 95,000 have been reannounced in Feb. 2008)

Related Recalls

6

6 from same agency

Product Description

This recall involves the Polaris ATVs with model year 2004 and model numbers listed below that have been serviced for electrical problems and received a defective EMC during service work. The ATVs were sold under market names Scrambler 500 and Sportsman 400, 500, or 6 x 6. The model number is printed on a decal attached to the front side of the radiator (Sportsman) or the top of the front cab cover (Scrambler 500). Model Year Model Market Name 2004 A04BG50AA Scrambler 500 4x4 2004 A04BG50FA Scrambler 500 2004 A04CH42AQ Sportsman 400 2004 A04CH42AR Sportsman 400 2004 A04CH42AS Sportsman 400 2004 A04CH42AT Sportsman 400 2004 A04CH42AV Sportsman 400 2004 A04CH50AO Sportsman 500 2004 A04CH50AQ Sportsman 500 2004 A04CH50AR Sportsman 500 2004 A04CH50AS Sportsman 500 2004 A04CH50AT Sportsman 500 2004 A04CH50AV Sportsman 500 2004 A04CH50AW Sportsman 500 2004 A04CH50AX Sportsman 500 2004 A04CL50AA Sportsman 6x6

Reason for Recall

The ATVs can have defective Electronic Control Modules (ECM) that overheat, posing a fire and burn hazard to riders.

Remedy

Consumers should disconnect the negative (black) battery cable from the battery when the ATV is not in use. Consumers should contact their local Polaris dealer to schedule a free repair. Registered owners received direct mail notification of this recall.

Details

Units Affected
About 700 (About 95,000 have been reannounced in Feb. 2008)

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 08580
Date reported June 4, 2008
Date initiated June 4, 2008
Recalling firm Polaris Industries Inc., of Medina, Minn.
Units affected About 700 (About 95,000 have been reannounced in Feb. 2008)
Distribution Not disclosed

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

About 700 (About 95,000 have been reannounced in Feb. 2008) units affected — million-unit bracket.

Regional (<10K units)
Multi-state (10K – 100K units)
Large-scale (100K – 1M units)
Massive (≥1M units) ✓ This recall

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

Frequently Asked Questions

What product was recalled?
This recall involves the Polaris ATVs with model year 2004 and model numbers listed below that have been serviced for electrical problems and received a defective EMC during service work. The ATVs were sold under market names Scrambler 500 and Sportsman 400, 500, or 6 x 6. The model number is printed on a decal attached to the front side of the radiator (Sportsman) or the top of the front cab cover (Scrambler 500). Model Year Model Market Name 2004 A04BG50AA Scrambler 500 4x4 2004 A04BG50FA Scrambler 500 2004 A04CH42AQ Sportsman 400 2004 A04CH42AR Sportsman 400 2004 A04CH42AS Sportsman 400 2004 A04CH42AT Sportsman 400 2004 A04CH42AV Sportsman 400 2004 A04CH50AO Sportsman 500 2004 A04CH50AQ Sportsman 500 2004 A04CH50AR Sportsman 500 2004 A04CH50AS Sportsman 500 2004 A04CH50AT Sportsman 500 2004 A04CH50AV Sportsman 500 2004 A04CH50AW Sportsman 500 2004 A04CH50AX Sportsman 500 2004 A04CL50AA Sportsman 6x6. Recalled by Polaris Industries Inc., of Medina, Minn.. Units affected: About 700 (About 95,000 have been reannounced in Feb. 2008).
Why was this product recalled?
The ATVs can have defective Electronic Control Modules (ECM) that overheat, posing a fire and burn hazard to riders.
What should consumers do?
Consumers should disconnect the negative (black) battery cable from the battery when the ATV is not in use. Consumers should contact their local Polaris dealer to schedule a free repair. Registered owners received direct mail notification of this recall.
Which agency issued this recall?
This recall was issued by the CPSC on June 4, 2008. Severity: Moderate. Recall number: 08580.
How do I check if my product is affected by a recall?
Check the product description and recall number (08580) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Recall Context

Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.

Nearby Recalls in This Category

Other recalls in the same product category — useful for spotting patterns across the same defect class or manufacturer.

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Data Sources

Data as of 2025. Source: FDA, CPSC, NHTSA, USDA FSIS federal recall databases.

  • Source: FDA — Food and Drug Administration, openFDA Enforcement API (food, drug, and medical device recalls)
  • Source: CPSC — Consumer Product Safety Commission Recalls API (consumer product recalls and hazards)
  • Source: NHTSA — National Highway Traffic Safety Administration Recalls API (vehicle safety recalls)
  • Source: USDA FSIS — Food Safety and Inspection Service (meat, poultry, and egg product recalls)

Recall information is sourced from official federal agency databases. Always verify recall details with the issuing agency for the most current status. This information is for research and awareness purposes only.

All federal data sources used on this page

Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).