PlainRecalls

MerchSource Recalls FAO Schwarz Branded Toy Wood Play Smart Robot Buddy(s) and Wood Sensory Boards Due to Choking Hazard

Reported: April 14, 2022 Initiated: April 14, 2022 #22116 About 46,200 (26,400 FAO Schwarz Branded Toy Wood Play Smart Robot Buddy(s) and 19,800 FAO Schwarz Branded Toy Wood Sensory Boards) units

CPSC recall on April 14, 2022. Classified as Moderate severity. Approximately About 46,200 (26,400 FAO Schwarz Branded Toy Wood Play Smart Robot Buddy(s) and 19,800 FAO Schwarz Branded Toy Wood Sensory Boards) units are affected. The recall was issued because: Due to a manufacturing issue, small parts from the products can come loose, posing a choking hazard to young children.. This recall notice is sourced from official CPSC enforcement records. Below you will find the complete product description, hazard information, remedy instructions, and related recalls from the same manufacturer or product category.

Recall Insight

This CPSC action (record #22116) was formally reported on April 14, 2022. It is classified under Moderate severity, with a current status of Active. The recalling firm is not specified in the federal record. Federal records indicate About 46,200 (26,400 FAO Schwarz Branded Toy Wood Play Smart Robot Buddy(s) and 19,800 FAO Schwarz Branded Toy Wood Sensory Boards) units are affected, placing this recall in the million-unit bracket that typically triggers nationwide consumer alerts and retailer sweeps.

The documented reason for this recall is: Due to a manufacturing issue, small parts from the products can come loose, posing a choking hazard to young children. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should immediately take the recalled toys away from children, stop using them and contact MerchSource to receive a pre-paid label to return the recalled toys and instructions on how to rece… — consumers holding this product should act on that instruction rather than relying on general guidance.

To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC, NHTSA and USDA FSIS going back to 1995. Within the same product category, the database holds 6 closely related recalls, of which 6 were also issued by CPSC. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 4 years old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.

Recall Distribution by Severity Class

Severity1Class I (Critical)Class II (Moderate)Class III (Low)
Recall Distribution by Severity Class

Severity

Moderate

Units Affected

About 46,200 (26,400 FAO Schwarz Branded Toy Wood Play Smart Robot Buddy(s) and 19,800 FAO Schwarz Branded Toy Wood Sensory Boards)

Related Recalls

6

6 from same agency

Product Description

This recall involves the FAO Schwarz Branded Toy Wood Play Smart Robot Buddy and the Toy Wood Sensory Board. The Robot Buddy is a sensory activity box with a robot factory inspired design featuring spinners, knobs and gear and bead manipulation activities. "Robot Factory" is written on the side of the activity box. The Toy Wood Sensory Board is a sensory activity center featuring spinners, flippers, a maze and a musical xylophone with a connected mallet. "FAO Schweetz Shop" is written on the top of the board. The following batch numbers are included in this recall: FAO Schwarz Toy Wood Play Smart Robot Batch number: 35227A21210 FAO Schwarz Toy Wood Sensory Board Batch number: 59945A21207 The batch number for the FAO Schwarz Branded Toy Wood Play Smart Robot is located on the inside panel of the activity box. The batch number for the FAO Schwarz Branded Toy Wood Sensory Board is screen printed in black on the back of the board.

Reason for Recall

Due to a manufacturing issue, small parts from the products can come loose, posing a choking hazard to young children.

Remedy

Consumers should immediately take the recalled toys away from children, stop using them and contact MerchSource to receive a pre-paid label to return the recalled toys and instructions on how to receive a full refund.

Details

Units Affected
About 46,200 (26,400 FAO Schwarz Branded Toy Wood Play Smart Robot Buddy(s) and 19,800 FAO Schwarz Branded Toy Wood Sensory Boards)

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 22116
Date reported April 14, 2022
Date initiated April 14, 2022
Recalling firm Not disclosed
Units affected About 46,200 (26,400 FAO Schwarz Branded Toy Wood Play Smart Robot Buddy(s) and 19,800 FAO Schwarz Branded Toy Wood Sensory Boards)
Distribution Not disclosed

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

About 46,200 (26,400 FAO Schwarz Branded Toy Wood Play Smart Robot Buddy(s) and 19,800 FAO Schwarz Branded Toy Wood Sensory Boards) units affected — million-unit bracket.

Regional (<10K units)
Multi-state (10K – 100K units)
Large-scale (100K – 1M units)
Massive (≥1M units) ✓ This recall

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

Frequently Asked Questions

What product was recalled?
This recall involves the FAO Schwarz Branded Toy Wood Play Smart Robot Buddy and the Toy Wood Sensory Board. The Robot Buddy is a sensory activity box with a robot factory inspired design featuring spinners, knobs and gear and bead manipulation activities. "Robot Factory" is written on the side of the activity box. The Toy Wood Sensory Board is a sensory activity center featuring spinners, flippers, a maze and a musical xylophone with a connected mallet. "FAO Schweetz Shop" is written on the top of the board. The following batch numbers are included in this recall: FAO Schwarz Toy Wood Play Smart Robot Batch number: 35227A21210 FAO Schwarz Toy Wood Sensory Board Batch number: 59945A21207 The batch number for the FAO Schwarz Branded Toy Wood Play Smart Robot is located on the inside panel of the activity box. The batch number for the FAO Schwarz Branded Toy Wood Sensory Board is screen printed in black on the back of the board.. Units affected: About 46,200 (26,400 FAO Schwarz Branded Toy Wood Play Smart Robot Buddy(s) and 19,800 FAO Schwarz Branded Toy Wood Sensory Boards).
Why was this product recalled?
Due to a manufacturing issue, small parts from the products can come loose, posing a choking hazard to young children.
What should consumers do?
Consumers should immediately take the recalled toys away from children, stop using them and contact MerchSource to receive a pre-paid label to return the recalled toys and instructions on how to receive a full refund.
Which agency issued this recall?
This recall was issued by the CPSC on April 14, 2022. Severity: Moderate. Recall number: 22116.
How do I check if my product is affected by a recall?
Check the product description and recall number (22116) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Recall Context

Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.

Nearby Recalls in This Category

Other recalls in the same product category — useful for spotting patterns across the same defect class or manufacturer.

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Data Sources

Data as of 2025. Source: FDA, CPSC, NHTSA, USDA FSIS federal recall databases.

  • Source: FDA — Food and Drug Administration, openFDA Enforcement API (food, drug, and medical device recalls)
  • Source: CPSC — Consumer Product Safety Commission Recalls API (consumer product recalls and hazards)
  • Source: NHTSA — National Highway Traffic Safety Administration Recalls API (vehicle safety recalls)
  • Source: USDA FSIS — Food Safety and Inspection Service (meat, poultry, and egg product recalls)

Recall information is sourced from official federal agency databases. Always verify recall details with the issuing agency for the most current status. This information is for research and awareness purposes only.

All federal data sources used on this page

Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).