PlainRecalls

FXI Recalls Novaform ComfortGrande and DreamAway Mattresses Due to Risk of Mold Exposure; Sold Exclusively at Costco (Recall Alert)

Reported: September 21, 2023 Initiated: September 21, 2023 #23793 About 48,000 units

FXI Inc., of Radnor, Pennsylvania issued this CPSC recall on September 21, 2023. Classified as Moderate severity. Approximately About 48,000 units are affected. The recall was issued because: The mattresses could have been exposed to water during the manufacturing process allowing mold to develop and posing a …. This recall notice is sourced from official CPSC enforcement records. Below you will find the complete product description, hazard information, remedy instructions, and related recalls from the same manufacturer or product category.

Recall Insight

This CPSC action (record #23793) was formally reported on September 21, 2023. It is classified under Moderate severity, with a current status of Active. FXI Inc., of Radnor, Pennsylvania is listed as the recalling firm. Federal records indicate About 48,000 units are affected.

The documented reason for this recall is: The mattresses could have been exposed to water during the manufacturing process allowing mold to develop and posing a health risk to individuals with compromised immune systems, damaged lungs or an allergy to mold. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should contact FXI to receive a full refund or a free replacement mattress including free delivery of the new mattress and pick up and disposal of the recalled mattress. Costco is contactin… — consumers holding this product should act on that instruction rather than relying on general guidance.

To put this record in context, PlainRecalls indexes 83,949 recalls across the FDA, CPSC, NHTSA and USDA FSIS going back to 1995. Within the same product category, the database holds 6 closely related recalls, of which 6 were also issued by CPSC. That clustering is a signal — repeated actions in a narrow category often indicate a systemic quality-control issue, a supplier-wide contamination, or a design defect that has propagated across product lines. This recall is roughly 3 years old; older recalls can remain relevant because many units enter resale, rental, and secondary-market channels where the original warning never reaches the end user. Always cross-check the recall number against the official agency page before relying on any summary.

Recall Distribution by Severity Class

Severity1Class I (Critical)Class II (Moderate)Class III (Low)
Recall Distribution by Severity Class

Severity

Moderate

Units Affected

About 48,000

Related Recalls

6

6 from same agency

Product Description

This recall involves Novaform ComfortGrande 14-inch and Novaform DreamAway 8-inch mattresses. The ComfortGrande 14-inch mattress has a blue base with "Novaform" printed in white letters. The DreamAway 8-inch mattress has a gray base with "Novaform" printed in white letters. The item number is printed on the mattress box and on the law tag attached to the mattress. Only mattresses with the following model/item numbers and manufactured at FXI's San Bernardino, California facility between January 2, 2023 and April 28, 2023 are included in the recall (this information can be found on the law tag attached to the mattress): ComfortGrande 14" Mattress ITM/ART # Price King 1413200 700 Cal King 1413201 700 Queen 1413202 580 Full 1413203 500 Twin 1413204 400 King 1413200 750 Queen 1413202 600 DreamAway 8" Mattress ITM/ART # Price Twin 1698562 160 Full 1698564 210 Twin 1698562 150 Full 1698564 200

Reason for Recall

The mattresses could have been exposed to water during the manufacturing process allowing mold to develop and posing a health risk to individuals with compromised immune systems, damaged lungs or an allergy to mold.

Remedy

Consumers should contact FXI to receive a full refund or a free replacement mattress including free delivery of the new mattress and pick up and disposal of the recalled mattress. Costco is contacting all known purchasers directly.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 23793
Date reported September 21, 2023
Date initiated September 21, 2023
Recalling firm FXI Inc., of Radnor, Pennsylvania
Units affected About 48,000
Distribution Not disclosed

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

Scale of Impact

About 48,000 units affected — limited or regional distribution scale.

Regional (<10K units)
Multi-state (10K – 100K units) ✓ This recall
Large-scale (100K – 1M units)
Massive (≥1M units)

Bracket cutoffs follow federal recall-disclosure conventions; bar widths scale linearly within each bracket. Source: PlainRecalls analysis of U.S. Consumer Product Safety Commission filings.

Frequently Asked Questions

What product was recalled?
This recall involves Novaform ComfortGrande 14-inch and Novaform DreamAway 8-inch mattresses. The ComfortGrande 14-inch mattress has a blue base with "Novaform" printed in white letters. The DreamAway 8-inch mattress has a gray base with "Novaform" printed in white letters. The item number is printed on the mattress box and on the law tag attached to the mattress. Only mattresses with the following model/item numbers and manufactured at FXI's San Bernardino, California facility between January 2, 2023 and April 28, 2023 are included in the recall (this information can be found on the law tag attached to the mattress): ComfortGrande 14" Mattress ITM/ART # Price King 1413200 700 Cal King 1413201 700 Queen 1413202 580 Full 1413203 500 Twin 1413204 400 King 1413200 750 Queen 1413202 600 DreamAway 8" Mattress ITM/ART # Price Twin 1698562 160 Full 1698564 210 Twin 1698562 150 Full 1698564 200. Recalled by FXI Inc., of Radnor, Pennsylvania. Units affected: About 48,000.
Why was this product recalled?
The mattresses could have been exposed to water during the manufacturing process allowing mold to develop and posing a health risk to individuals with compromised immune systems, damaged lungs or an allergy to mold.
What should consumers do?
Consumers should contact FXI to receive a full refund or a free replacement mattress including free delivery of the new mattress and pick up and disposal of the recalled mattress. Costco is contacting all known purchasers directly.
Which agency issued this recall?
This recall was issued by the CPSC on September 21, 2023. Severity: Moderate. Recall number: 23793.
How do I check if my product is affected by a recall?
Check the product description and recall number (23793) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

Recall Context

Product recalls are issued when a manufacturer, distributor, or federal agency determines that a product poses a safety risk to consumers. This recall is classified as moderate severity, indicating the product may cause temporary or medically reversible health consequences. Across PlainRecalls, we track 83,000+ recalls from FDA, CPSC, and NHTSA to help consumers stay informed and act quickly when safety issues arise.

Nearby Recalls in This Category

Other recalls in the same product category — useful for spotting patterns across the same defect class or manufacturer.

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Data Sources

Data as of 2025. Source: FDA, CPSC, NHTSA, USDA FSIS federal recall databases.

  • Source: FDA — Food and Drug Administration, openFDA Enforcement API (food, drug, and medical device recalls)
  • Source: CPSC — Consumer Product Safety Commission Recalls API (consumer product recalls and hazards)
  • Source: NHTSA — National Highway Traffic Safety Administration Recalls API (vehicle safety recalls)
  • Source: USDA FSIS — Food Safety and Inspection Service (meat, poultry, and egg product recalls)

Recall information is sourced from official federal agency databases. Always verify recall details with the issuing agency for the most current status. This information is for research and awareness purposes only.

All federal data sources used on this page

Source: Federal recall agencies (FDA, CPSC, NHTSA, USDA FSIS) Aggregated multi-agency recall feeds · 2024 Recall data normalized across federal agency feeds; severity classifications follow each agency's own taxonomy (FDA Class I/II/III; CPSC, NHTSA, USDA FSIS).