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CPSC recall · Reported July 3, 2025

509 Recalls Helmets Due to Risk of Head Injury

The recalled helmets fail to provide sufficient protection in the event of a crash, posing a risk of head injury.

Recall #
25374
Affected scope
About 201,200 (In addition, about 26, 800 in Canada)
Compiled from official public sources by the editorial team.
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The CPSC recalled This recall involves 509 Tactical 3.0 (Youth, Mountain, and Trail) helmets and 509 for Po… - a moderate-severity action.

509 Recalls Helmets Due to Risk of Head Injury was recalled and listed by the CPSC in July 3, 2025. Reason: The recalled helmets fail to provide sufficient protection in the event of a crash, posing a risk of head inj…. Remedy: Consumers should immediately stop using the recalled helmets. Consumers with a recalled "…. Verify recall #25374 with the CPSC before acting.

The recall

issued this moderate-severity CPSC recall-The recalled helmets fail to provide sufficient protection in the event of a crash, posing a risk of head inj….

Moderate
severity level
July 3, 2025
reported

Sourced from official CPSC enforcement records. Verify recall #25374 with the agency before acting. Full product description, hazard, remedy, and related recalls are below.

Recall Insight

This CPSC action (record #25374) was formally reported on July 3, 2025. It is classified under Moderate severity, with a current status of Active. The recalling firm is not specified in the federal record. Federal records list the affected scope as About 201,200 (In addition, about 26, 800 in Canada).

The documented reason for this recall is: The recalled helmets fail to provide sufficient protection in the event of a crash, posing a risk of head injury. Distribution information was not included in the agency filing, so consumers should assume broad potential exposure until the firm publishes point-of-sale details. The remedy documented by the agency is: Consumers should immediately stop using the recalled helmets. Consumers with a recalled "509" branded Tactical 3.0 or Tactical 2.0 (small/medium manufactured in 2023) helmet should contact 509 for in… - consumers holding this product should act on that instruction rather than relying on general guidance.

Within the same product category the archive holds 6 closely related recalls, 6 from CPSC - clustering in a narrow category often points to a systemic quality-control or supplier issue rather than a one-off defect. Always verify the recall number against the official agency record before acting.

Household Products recalls over time

Where this recall sits in its category - 3,056 household products recalls on record

50100150200250 20052008201120142017202020232026 115
Severity2487872426High severity (most serious)Moderate severityLow severity
Where this recall sits in the database

Of 101,704 recalls in the database, 24,878 are high severity, 72,426 moderate, and 4,400 low. This recall is classified moderate severity.

Counts reflect market size and reporting activity, not inherent danger, we do not rank products by risk from raw recall volume.

Severity

Moderate

Affected scope

About 201,200 (In addition, about 26, 800 in Canada)

Related Recalls

6

6 from same agency

Product description

This recall involves 509 Tactical 3.0 (Youth, Mountain, and Trail) helmets and 509 for Polaris Tactical 3.0 (Youth and Mountain) helmets. This recall also involves small and medium size 509 Tactical 2.0 helmets, 509 Tactical 2.0 helmets with Fidlock®, and 509 for Polaris Tactical 2.0 helmets, which were all manufactured in 2023. This recall also involves 509 and 509 for Polaris helmets with Fidlock®, including Tactical 2.0, Altitude 2.0, Delta R3L, Delta R4, Delta V, Mach III, Mach IV and Mach V (manufactured from 2020 to present with a stainless-steel glide bar). The 509 logo and "FIVE O NINE" are printed on the 509 helmets. The 509 logo and "Polaris" are printed on the 509 for Polaris helmets. Brand/Model Sizes Colors Year(s) of Manufacture Remedy 509 Tactical 3.0 Helmets (Youth, Mountain, and Trail) Youth small (YSM) to large (YLG) Adult XS to 4XL Various All Replacement, refund or credit Youth small (YSM) to large (YLG) Adult XS to 4XL Various All Replacement, refund or credit Small/Medium Various 2023 Replacement, refund or credit Small/Medium Various 2023 Replacement, refund or credit Adult XS to 4XL Various 2020 to present Repair Adult XS to 4XL Various 2020 to present Repair Adult XS to 4XL Various 2020 to present Repair Adult XS to 4XL Various 2020 to present Repair Adult XS to 2XL Various 2020 to present Repair 509 for Polaris Delta R3L Helmets with Fidlock® Adult XS to 4XL Various 2020 to present Repair 509 Delta R4 Helmets with Fidlock® Adult XS to 2XL Various 2020 to present Repair 509 for Polaris Delta R4 with Fidlock® Adult XS to 2XL Various 2020 to present Repair 509 Delta V Helmets with Fidlock® Adult S to 4XL Various 2020 to present Repair 509 for Polaris Delta V Helmets with Fidlock® Adult XS to 4XL Various 2020 to present Repair 509 Mach III Helmets with Fidlock® Adult XS to 2XL Various 2020 to present Repair Adult XS to 2XL Various 2020 to present Repair Adult S to 3XL Various 2020 to present Repair

Reason for recall

The recalled helmets fail to provide sufficient protection in the event of a crash, posing a risk of head injury.

Remedy, what to do

Consumers should immediately stop using the recalled helmets. Consumers with a recalled "509" branded Tactical 3.0 or Tactical 2.0 (small/medium manufactured in 2023) helmet should contact 509 for instructions on how to participate in the recall and to receive a choice of a refund (if purchased online), or a credit to be used on 509's website or a replacement helmet. Consumers with a recalled "509 for Polaris" branded Tactical 3.0 or Tactical 2.0 (small/medium manufactured in 2023) helmet should contact Polaris for a choice of a refund, a credit to use at a Polaris dealership or on the Polaris website, or a replacement helmet. Proof of purchase is not required. All helmets should be discarded in the local household trash after consumers have confirmed their helmet is being recalled by 509 or Polaris and follow the destruction instructions located on the website. Polaris is also providing their customers who have the recalled 509 and 509 for Polaris helmets with Fidlock®, with instructions on how to inspect the webbing on the chin strap to make sure it is repaired, by routing it correctly. 509 and Polaris are contacting all known purchasers directly.

Recall Profile

Structured summary of the CPSC recall record
Attribute Value
Agency U.S. Consumer Product Safety Commission
Severity class Moderate
Status Active
Recall number 25374
Date reported July 3, 2025
Date initiated July 3, 2025
Recalling firm Not disclosed
Affected scope About 201,200 (In addition, about 26, 800 in Canada)
Distribution Not disclosed
Official source CPSC notice →

Profile values are sourced directly from the official CPSC enforcement record. Source: U.S. Consumer Product Safety Commission.

What to do with this recall

Consumers should immediately stop using the recalled helmets. Consumers with a recalled "509" branded Tactical 3.0 or Tactical 2.…

  • Check the recall number (25374) and product description against the item you own. Search the archive
  • Confirm the current status and remedy on the official CPSC notice before acting. CPSC notice
  • Follow the documented remedy (refund, replacement, repair, or disposal) rather than general advice. What to do next

This page summarizes the official CPSC record for research and awareness; it is not legal, medical, or safety advice. Verify with the issuing agency before acting.

Frequently Asked Questions

What product was recalled?
This recall involves 509 Tactical 3.0 (Youth, Mountain, and Trail) helmets and 509 for Polaris Tactical 3.0 (Youth and Mountain) helmets. This recall also involves small and medium size 509 Tactical 2.0 helmets, 509 Tactical 2.0 helmets with Fidlock®, and 509 for Polaris Tactical 2.0 helmets, which were all manufactured in 2023. This recall also involves 509 and 509 for Polaris helmets with Fidlock®, including Tactical 2.0, Altitude 2.0, Delta R3L, Delta R4, Delta V, Mach III, Mach IV and Mach V (manufactured from 2020 to present with a stainless-steel glide bar). The 509 logo and "FIVE O NINE" are printed on the 509 helmets. The 509 logo and "Polaris" are printed on the 509 for Polaris helmets. Brand/Model Sizes Colors Year(s) of Manufacture Remedy 509 Tactical 3.0 Helmets (Youth, Mountain, and Trail) Youth small (YSM) to large (YLG) Adult XS to 4XL Various All Replacement, refund or credit Youth small (YSM) to large (YLG) Adult XS to 4XL Various All Replacement, refund or credit Small/Medium Various 2023 Replacement, refund or credit Small/Medium Various 2023 Replacement, refund or credit Adult XS to 4XL Various 2020 to present Repair Adult XS to 4XL Various 2020 to present Repair Adult XS to 4XL Various 2020 to present Repair Adult XS to 4XL Various 2020 to present Repair Adult XS to 2XL Various 2020 to present Repair 509 for Polaris Delta R3L Helmets with Fidlock® Adult XS to 4XL Various 2020 to present Repair 509 Delta R4 Helmets with Fidlock® Adult XS to 2XL Various 2020 to present Repair 509 for Polaris Delta R4 with Fidlock® Adult XS to 2XL Various 2020 to present Repair 509 Delta V Helmets with Fidlock® Adult S to 4XL Various 2020 to present Repair 509 for Polaris Delta V Helmets with Fidlock® Adult XS to 4XL Various 2020 to present Repair 509 Mach III Helmets with Fidlock® Adult XS to 2XL Various 2020 to present Repair Adult XS to 2XL Various 2020 to present Repair Adult S to 3XL Various 2020 to present Repair. Units affected: About 201,200 (In addition, about 26, 800 in Canada).
Why was this product recalled?
The recalled helmets fail to provide sufficient protection in the event of a crash, posing a risk of head injury.
What should consumers do?
Consumers should immediately stop using the recalled helmets. Consumers with a recalled "509" branded Tactical 3.0 or Tactical 2.0 (small/medium manufactured in 2023) helmet should contact 509 for instructions on how to participate in the recall and to receive a choice of a refund (if purchased online), or a credit to be used on 509's website or a replacement helmet. Consumers with a recalled "509 for Polaris" branded Tactical 3.0 or Tactical 2.0 (small/medium manufactured in 2023) helmet should contact Polaris for a choice of a refund, a credit to use at a Polaris dealership or on the Polaris website, or a replacement helmet. Proof of purchase is not required. All helmets should be discarded in the local household trash after consumers have confirmed their helmet is being recalled by 509 or Polaris and follow the destruction instructions located on the website. Polaris is also providing their customers who have the recalled 509 and 509 for Polaris helmets with Fidlock®, with instructions on how to inspect the webbing on the chin strap to make sure it is repaired, by routing it correctly. 509 and Polaris are contacting all known purchasers directly.
Which agency issued this recall?
This recall was issued by the CPSC on July 3, 2025. Severity: Moderate. Recall number: 25374.
How do I check if my product is affected by a recall?
Check the product description and recall number (25374) against your product. Visit the official CPSC website for the most current information. You can also use our Recall Checker tool to search by product name or brand.
How do I report an injury from a recalled product?
Report injuries to the issuing agency: CPSC at SaferProducts.gov, NHTSA at nhtsa.gov/report-a-safety-problem, or FDA via MedWatch. Document the product (photos, model/serial numbers, purchase receipts) and seek medical attention. Injury reports help agencies track hazard patterns and may strengthen enforcement actions.

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Every figure on PlainRecalls is rendered directly from official FDA, CPSC and NHTSA recall records, no number is typed in by an editor. This recall: CPSC, reported July 3, 2025. Severity classes follow each agency's own taxonomy (FDA Class I/II/III; CPSC and NHTSA by hazard type), and related-recall context is computed across the full archive. See our editorial standards & corrections policy, the methodology behind these numbers, or report a data error. Data current as of July 2026.